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CNC milling workflow

110

Below you can find most common solutions with pros and cons of every one of them.

Workholding

Usable for

Ease of use

Pros

Cons

Double sided
tape

Sheet material
Block material

1/5

-> Cheap
-> Easy to use
-> Does not stick
out above mate-
rial surface

-> Surface must
be scraped of
tape residues

Sheet clamps
(added to
ZMorph VX)

Sheet material

3/5

-> Can be cus-
tom 3D printed

-> Harder to use
-> Only for flat,
sheet materials
like plywood

Step clamps

Sheet material
Block material

2/5

-> Allow for
mounting mate-
rials of different
heights

-> Stick out
above material
surface

Vises

Block material

2/5

-> Robust
-> Can be cus-
tom 3D printed

-> Must have
custom mount to
CNC worktable

13.4 Milling cutter fastening

To ensure safe and reliable milling process, you must properly mount your milling cutter.
The process is the same regardless of cutter type and geometry.

Remove CNC Pro tool-

head from your machine.

Take 13/10 and an ad-

justable wrench.

Slide 13-sized end of

wrench into shown slot.

Содержание VX

Страница 1: ...rinting worktable CNC PRO Milling Toolhead Plastic Extruder 3 00 mm Laser PRO Toolhead Plastic Extruder 1 75 mm Thick Paste Extruder Dual PRO Toolhead support zmorph3d com Product Manual ZMorph VX Moo...

Страница 2: ...for safe storage and transport 9 2 7 Electromagnetic compatibility EMC 11 2 8 Laser radiation 11 3 Manufacturer s warranty and liability 12 3 1 Scope of the warranty 12 3 2 Acceptance of warranty clai...

Страница 3: ...nce and preparation 43 11 5 Presets 46 12 3D printing workflow 49 12 1 Toolheads 49 12 2 3D printing materials 52 12 3 Loading the filament 53 12 4 Material exchanging 60 12 5 Filament replacement dur...

Страница 4: ...ro Toolhead 129 14 3 Material fixturing 129 14 4 Laser engraving file preparation 131 14 5 Laser engraving cutting file starting with calibration 135 14 6 Laser PRO safety rules 138 15 Thick Paste Ext...

Страница 5: ...18 Firmware upgrades 156 18 1 General informations 156 18 2 Updating firmware 157 19 Help and support 159 19 1 Support request 159 19 2 Troubleshooting 159 19 3 Handy resources 162...

Страница 6: ...s every effort to ensure that the safety of use transport storage and disposal is at the highest level However the manu facturer has no direct control over the user and the use of the device therefore...

Страница 7: ...specificity ZMorph devices are not intended for use by children under 14 years of age and persons with reduced manual motor and psychomotor skills If the device is operated by handicapped or elderly...

Страница 8: ...ice or that are not authorized for use with the toolheads When using ZMorph VX ensure all necessary health and safety measures as de scribed in this manual and separate regulations Handle the sharp ac...

Страница 9: ...e worn as there is a risk of fragments of the material scatter ing towards the eyes 2 5 Risk of burns There is a high risk of burns as the temperature of the extruder can be as high as 250 C Do not to...

Страница 10: ...t Make sure that it is secured against ejection Recommendations for transportation When placing several devices on a pallet observe the markings on the packaging Protect against moisture Careful fragi...

Страница 11: ...not sensitive to interference from other devices systems 2 8 Laser radiation The Laser PRO Toolhead supplied with ZMorph VX is a Class 4 laser with a power of 2 8 Watts and an emitted wavelength of 45...

Страница 12: ...resulting from a improper use or application of the product b improper product selection for the existing installation site conditions c improper or inconsistent with User Guide installation includin...

Страница 13: ...ZMorph s registered office 3 2 2 Acceptance of warranty claim requires a returning a completed warranty claim during a warranty period to the Service Cen ter b including the name of the product the da...

Страница 14: ...le for any damages incurred by the Buyer due to the defect of the product especially damages related to damage of other devices loss of potential benefits or cost of replacement of the product The cla...

Страница 15: ...0 PN EN 61000 4 4 2013 PN EN 61000 4 3 2007 PN EN 61000 4 6 2009 PN EN 61000 4 5 2014 PN EN 61000 4 11 2007 The declaration was issued as a result of the conformity assessment procedure conducted with...

Страница 16: ...anel which serves as a graphical interface for operation in standalone mode The LCD panel has a port for SD cards on which it is possible to deliver ready made executive files G code files Files can a...

Страница 17: ...an be delivered to the device using an SD card or imported to an internal memory using a USB connection You can also transfer a file via Ethernet but the transfer pro cess will be slower To avoid the...

Страница 18: ...nstructional solutions of the product It is forbidden to connect the machine to a faulty power supply system It is forbidden to connect the device to the a power outlet without grounding It is forbidd...

Страница 19: ...worktable ZMorph VX Laser PRO Thick Paste Extruder 0 3 nozzle 3D printing adhesive 2 mm drill Calibration cable Drill holder SD card power cord spool holder 0 5 kg PLA 0 5 kg PLA Protective goggles 2...

Страница 20: ...fication 8 1 Overview Toolhead X carriage Magnetic latches Reset button ON OFF button Spool holder capacity up to 4x1kg spools Worktable clamp release Left frame socket Right frame socket Cooling fan...

Страница 21: ...Machine specification 21 Nameplate Power cord socket Ethernet socket USB socket Internal memory card Back overview...

Страница 22: ...em driven by a stepper motor and hybrid linear slid ing rails as guiding elements Used for movement of ZMorph VX worktable Must be periodically lubricated to ensure a long life of the machine Z axis a...

Страница 23: ...e Toolhead mounting is described in 10 1 part of this manual Y carriage Worktable fixation system specially designed lever and magnets system for quick and effortless changing between additive and sub...

Страница 24: ...ning problems like blocked tool head Toolhead changing system quick and repeatable method for mounting different ZMorph toolheads Properly mounted toolhead will ensure high quality fabrication whether...

Страница 25: ...head weight 0 60 kg 3D printing specifications Print technology FFF Fused Filament Fabrication Printing head Single material 1 75 mm Dual PRO single nozzle 1 75 mm Single material 3 00 mm Layer resolu...

Страница 26: ...l speed 120 mm s Cutting engraving materials Wood wood like leather paper card board felt foil laminate EPP EVA Foam CCL FR4 Milling specifications Toolhead CNC PRO Spindle power 300 W Operating sound...

Страница 27: ...Power consumption max 350 W Single extruder power consumption max 220 W Dual extruder power consumption max 230 W CNC Pro milling toolhead power consumption max 330 W Laser Pro toolhead power consumpt...

Страница 28: ...be exposed to moisture The electrical installation of ZMorph VX requires it to be connected to a grounded wall outlet Do not use extension cords Leave a 20 mm minimum space from the wall for proper v...

Страница 29: ...rph VX Spool holder attachment screws are placed at the top of the frame and highlighted on the picture Loosen the frame screws with a 2 5 mm Allen key 9 2 Safety features removal After the machine ha...

Страница 30: ...e screws to the point where you can slide the spool holder Slide the spool holder in place Tighten the screws 9 4 First use When the machine is commissioned for the first time after transport it is ne...

Страница 31: ...e to heat up and finish the probing To ensure best calibra tion result print calibra tion pattern Choose Start Take the calibration cable and connect the wider end to the RIGHT frame socket Connect th...

Страница 32: ...assembly Select Maintenance Select Change tool Select PARK TOOL wait for positioning process to be finished Disconnect the toolhead cable from the machine frame socket Disconnect the toolhead from the...

Страница 33: ...toolhead forward NOTE Tightening the mounting screw without pushing the toolhead to the front might cause the connection between the toolhead and X carriage to be loose This might cause further errors...

Страница 34: ...Choose Change tool Choose 3D printing Choose Dual printing Choose Dual PRO CNC PRO Milling Toolhead Connect the LEFT cable to the LEFT frame socket Connect the extruder A cable to X carriage A plug Ch...

Страница 35: ...h up to disconnect it from the carriage magnets 10 2 Changing worktable Take the CNC table No tice the magnets under the table are on the prop er side Place the worktable on the carriage magnets will...

Страница 36: ...Maintenance 36 Make sure that lever doesn t block the table movement by pulling forward 10 3 Removing covers There are two types of covers front and back covers side covers...

Страница 37: ...toward yourself They are snapped via magnets so removing and attaching comes easily The differences between front and back cover are shown in the picture below Front cov er has additional magnets tha...

Страница 38: ...from the hooks by gently squeezing the cover Pull out the cover rear corner from the machine frame Pull out the cover upper corner from the machine frame NOTE To mount a cover firstly slide in the upp...

Страница 39: ...ard Insert a card on the right hand side of the display NOTE If the user inserted the external SD card the screen should jump forward to the Choose File menu screen on the EXTERNAL directory NOTE If t...

Страница 40: ...ose a folder with files from the external SD card Info screen Connecting the machine via Ethernet Connect Ethernet cable to the back of the machine and a computer The information about the IP address...

Страница 41: ...ser Connecting the machine via USB Connect the USB cable to the back of the machine and a computer Wait until the computer discovers the machine and installs the drivers If the computer doesn t discov...

Страница 42: ...it or MacOS 10 13 or higher Mac Mini 6 0 Late 2012 or later other Apple devices 2014 or later 4GB RAM GPU with OpenGL 3 3 support Internet connection Resolution 1280 x 720 pixels 11 2 Creating Voxeliz...

Страница 43: ...m of XXXX XXXX There are two ways of entering the code filling the registration form Have a license code or directly in the Account info in License section Enter license code By filling the form https...

Страница 44: ...mport a model in one of the different formats supported for instance an STL In the Scene view it s possible to set its dimensions and orientation When finished click Next In the settings view apply th...

Страница 45: ...that a machine will perform It s also possible to inspect the G code instructions and look for possible errors by using the Diagnostic tab Clicking on the Save button results in saving the G code on...

Страница 46: ...g Filament Durability Support Laser cutting Material CNC milling Material Operation tool Taking the 3D printing workflow as an example presets can be edited and selected in the SETTINGS view In the Pr...

Страница 47: ...customized user presets can be added and modified in tabs dedicated to presets e g Filament preset list There are also other tabs signed by tooth gear icon responsible for durability and support stru...

Страница 48: ...on The preset has been duplicated and can be modified depending on the needs After editing preset parameters the changes will save automatically The preset will remain until its deleted To use the new...

Страница 49: ...lmost all materials available on the market such as ABS M ABS PLA HIPS Flex PVA PET ASA and similar Single Plastic Extruder 1 75 mm is included in all machine sets Default nozzle is 0 3 mm Toolhead Sp...

Страница 50: ...truder 3 0 mm Toolhead being sold separately on special request It operates on 3 mm filaments De fault nozzle is 0 4 mm Cooling fan Nozzle Heating block Thermistor Heat break A plug Pressure adjustmen...

Страница 51: ...r manufacturing double material prototypes jigs and fixtures and other high quality models from almost all materials available on the market as ABS M ABS PLA HIPS Flex PVA PET ASA and others Dual PRO...

Страница 52: ...motor with planetary gear x2 Extrusion Direct Drive Work area up to 235 x 250 x 165 mm Recommended printing resolution 0 2 mm Supported printing resolution 0 025 0 4 mm Extruder dimensions 170 x 115...

Страница 53: ...r You can find out what kind of filament you own by looking at the sticker on the filament roll ZMorph VX package comes with PLA Slide spool on the bar and place it on the ma chine PLA PLA ABS HIPS PL...

Страница 54: ...HEAT PLA button will heat the nozzle to 200 C and the PREHEAT ABS to 235 C Take off the front cover Straighten the tip of fila ment up or cut its end Wait till extruder reaches the proper temperature...

Страница 55: ...an find out what kind of filament you own by looking at the sticker on the filament roll ZMorph VX package comes with 0 5 kg white and 0 5 kg silver PLA materials Slide spools on the bar and place it...

Страница 56: ...cover Straighten the tip of fila ment up or cut its end Wait till extruder reaches the proper temperature The yellow HEATING sign will change colour from yellow to green NOTE The PREHEAT PLA button wi...

Страница 57: ...Push the filament down until you feel it has been grabbed by the extruder drive gear Insert the second fila ment into the right side guide hole on top of the extruder Tap the bottom arrow on the scree...

Страница 58: ...the toolhead When done choose PLA to preheat the material Wait till extruder reaches the proper temperature The yellow HEATING sign will change colour from yellow to green Tap the LOAD UNLOAD menu Ta...

Страница 59: ...e colour from yellow to green Tap the LOAD UNLOAD menu Tap the upper LEFT arrow on the screen to remove 80 mm of the filament At first extruder will load 40 mm to pre vent clogging Tap the upper RIGHT...

Страница 60: ...temperature The yellow HEATING sign will change colour from yellow to green Tap the LOAD UNLOAD menu Tap the upper arrow on the screen to remove 80 mm of the filament At first extruder will load 40 m...

Страница 61: ...si tion the toolhead When done choose PLA to preheat the material For any other materials than PLA and ABS tem peratures needed to be set up manually Tap the Custom Tem perature button Tap the Left ga...

Страница 62: ...pre vent clogging Repeat if needed Third menu named ALL main tain both filaments at the same time Tap upper ar row with ALL description to remove both filaments at the same time Adjust the temperatur...

Страница 63: ...re of the extruder will be the same as for the filament that was there before Tap the Left gap in the Target column Tap the needed tempera ture on the keyboard then OK Since the Dual PRO toolhead has...

Страница 64: ...on the screen to feed 80 mm of the filament Choose down arrow with LEFT description to do that Push the filament down until you feel it has been grabbed by the extruder drive gear Wait until the mater...

Страница 65: ...f needed Tap the upper arrow with RIGHT description on the screen to remove 80 mm of the filament At first extruder will load 40 mm to prevent clogging Repeat if needed Insert new filament gen tly int...

Страница 66: ...ary Repeat last 4 steps for down arrow with RIGHT description Remove the extruded material Choose Done and wait until the extrud er starts printing again NOTE Sometimes after clicking DONE the machine...

Страница 67: ...n done tap NEXT If your filament is not loaded feed it using arrows on the screen If your filament is already loaded choose Next Wait for the machine to finish printing pattern Choose Maintenance Choo...

Страница 68: ...height 0 05 mm with the middle line being the result of the automatic calibration pro cess Detach the autocalibra tion cable Clean the bed Your machine is ready for your first print Look at printed li...

Страница 69: ...r 1 or higher 5 Select the best one by pressing their cor responding numbers visible on the screen and clicking APPLY Calibration completed Detach B the cable If after the second round of calibration...

Страница 70: ...d prepared NOTE See the toolhead changing process before mounting the Dual PRO extruder on the machine NOTE During the automatic calibration process the printer is heating up Choose Calibrate Choose A...

Страница 71: ...inted lines and select the best one on the screen A correct line is the one that sticks to the table after gen tly touching it with the finger but can be easily ripped off with a finger nail NOTE by p...

Страница 72: ...ask which of the line is closest to the best result 1 or 5 Pick one and tap NEXT NOTE If none of the printed lines is proper please follow these steps Printer will prepare another 5 lines lower or upp...

Страница 73: ...ing screen and advise to repeat the auto matic calibration process or to perform the manual calibration Choose Maintenance Choose Calibrate Choose Manual Wait until the extruder is placed in the right...

Страница 74: ...r rubs against the nozzle but it s not too loose NOTE Be very careful using the Move Z axis feature the movement of the Z axis is slow and silent don t press the arrow to many times because it might d...

Страница 75: ...the Point1 Set the nozzle at Z 0 for the Point1 move the axis to make the nozzle barely touching the bed Use the arrows to set position To verify the dis tance you should be able to place a sheet of p...

Страница 76: ...ll greasy spots We recom mend paper towel and a window cleaner Choose New Job Choose Prepare Bed Wait until the worktable stops Manual 3 point calibra tion process is finished NOTE Move the paper betw...

Страница 77: ...er Launch Voxelizer Select the model of your printer when done click the graphic representing machine Co lour of graphic will change to blue and new settings column will appear Apply a thin layer of a...

Страница 78: ...3D printing workflow 78 Choose Single 1 75 mm extruder Choose nozzle 0 3 mm This nozzle is mounted in extruder as a default Use an option Remember my choice to save chosen settings...

Страница 79: ...marked buttons Select an STL file After importing the file a toolbar will appear on the left that allows basic operations on the mesh model such as scaling SCALE scaling to specific dimensions DIMENSI...

Страница 80: ...of the file preparation is to set the printing parameters There are 2 types of menus global placed to the left of the screen and local opened by clicking the right mouse button on the model NOTE ther...

Страница 81: ...icon that opens a filament library b Quality is a simplified option to select model quality settings allowing you to select layer height and path width with a single slider HQ guarantees the highest q...

Страница 82: ...of the model The path width and default layer height values change to ranges that can be modified again using the Quality slider d Durability settings for the durability of the model This function ta...

Страница 83: ...3D printing workflow 83 Hollow Imposes 2 outlines and 0 infill Option for hollow models Light imposes 2 outlines and 3 30 grid type infill...

Страница 84: ...3D printing workflow 84 Light honeycomb imposes 2 outlines and 3 50 honeycomb type infill Medium imposes 3 outlines and 30 60 honeycomb type infill...

Страница 85: ...n the range defined by Durability The set ting can be edited using the slider or entered manually Generating a preview of the infill is performed on an ongoing basis which allows for a quick assessmen...

Страница 86: ...3D printing workflow 86 Lattice Light Solid...

Страница 87: ...the angle of inclina tion of the wall under which the support should be generated This is the minimum angle value for the creation of support structures Slide left for more support right for less sup...

Страница 88: ...inting workflow 88 After all parameters have been set click NEXT The model is subjected to slicing and as a result gcode file is generated To save it use the SAVE button Dual PRO Extruder Launch Voxel...

Страница 89: ...inter when done click the graphic representing machine Co lour of graphic will change to blue and new settings column will appear Choose Dual PRO extruder use arrows to show more toolheads Choose mixi...

Страница 90: ...3D printing workflow 90 Use the option Remember my choice to save chosen settings Choose START Import file by using one of marked buttons...

Страница 91: ...themselves click YES If you wish to set up the models manually click NO To the left you will find a toolbar that allows various operations on the models The op tions allow for scaling SCALE scaling t...

Страница 92: ...p of the file preparation is to set the printing parameters There are 2 types of menus global placed to the left of the screen and local opened by clicking the right mouse button on the model NOTE the...

Страница 93: ...peratures a warning message will appear The software will separate the imported models allowing to set individual param eters for both of them To assign filaments left right to the models right mouse...

Страница 94: ...settings of 50 guarantee the best ratio of quality to print speed The current path values and layer height are shown under the basic menu Quality can also be defined separately for different models e...

Страница 95: ...imposes settings for both models If you want to have different models in both models use the local menu right click on the model you want to edit and change its settings in Local Settings e Infill sel...

Страница 96: ...3D printing workflow 96 f Support enable disable the support structure There are 6 types of support dense lattice light...

Страница 97: ...3D printing workflow 97 solid solid PVA support dedicated for Dual PRO Extruder tree...

Страница 98: ...of the wall under which the support should be generated This is the minimum angle value for the creation of support structures Slide left for more support right for less support g Power raft an option...

Страница 99: ...is generated To save it use the SAVE button 12 11 Starting the print After uploading the file to an internal card or inserting an SD card with the file Choose New Job Choose New Job Choose Choose file...

Страница 100: ...r selecting the file choose NEXT The table can be pre pared by selecting Prepare Bed and is described in the chapter Preparing the workta ble Choose PLAY Printing will start au tomatically when the ex...

Страница 101: ...ament Change function allows you to change the filament during the printout and is described in the chapter Filament replacement during printing Choose Settings The Print Speed part allows you to chan...

Страница 102: ...ct LESS or return to the main print ing screen by pressing the BACK button Choose Settings The Print Speed part allows you to change the print speed Select plus to increase or decrease the speed from...

Страница 103: ...machine is running press the Pause button on the screen to stop printing Choose Play to contin ue printing The printer will resume the printout exactly where it was stopped Choose More The Heat functi...

Страница 104: ...do so choose OK If you do not want to abort the printing choose Back 12 15 Removing a printout from the platform NOTE The spatula has sharp edges that may cause the table to be drawn When taking off t...

Страница 105: ...complex geometry additional support is printed which is not part of the mod el When the printout is complete remove them carefully Pliers are best suited for this purpose In case of problems with rem...

Страница 106: ...er will ask you to confirm that you want to continue the stopped printout To do so choose YES If you do not want to continue printing choose NO Once the extruder and the table have reached the correct...

Страница 107: ...changing collet chuck can be expanded to use up to 7 mm diameter shank cutters Main elements of CNC Pro toolhead Spindle in steel casing Aluminium mounting base ER11 collet mounting chuck Toolhead cab...

Страница 108: ...elling board styrodur To explore all materials please follow this link to ZMorph Materials Library https zmorph3d com product materials 13 3 Material fixturing For proper material fixturing during CNC...

Страница 109: ...4 threaded holes for mounting your material with M4 screws Types of workholding solutions Your workholding solution should be adapted to material and its dimensions to ensure best results T slots for...

Страница 110: ...er to use Only for flat sheet materials like plywood Step clamps Sheet material Block material 2 5 Allow for mounting mate rials of different heights Stick out above material surface Vises Block mater...

Страница 111: ...o 17 mm and hold down the collet fastening nut Loosen the nut Take out the old cutter if any is inserted Put in a new cutter En sure that it is inserted at least 15 mm deep Firmly tighten the collet n...

Страница 112: ...ling Open Voxelizer 2 0 software and choose ZMorph VX machine CNC PRO Toolhead and 2D Milling operation Click START Set material dimensions to match Raw material that would be used for milling Change...

Страница 113: ...CNC milling workflow 113 Import your DXF file Now the drawing can be freely moved scaled and rotated on the table preview...

Страница 114: ...Click NEXT when ready You will me automatically moved to SETTINGS tab Choose material from drop down list and Set Safe height for travel remember to take into account any fixtures that might stick ou...

Страница 115: ...like to mill your drawing with Choose operation tool Parameters are set by default adjust them according to your needs Apply operation settings to chosen parts of the drawing When all operations are r...

Страница 116: ...6 Now you can check generated G code and save it Start your file according to 13 6 part of the manual 3D Milling Open Voxelizer 2 0 software and choose ZMorph VX machine CNC PRO Toolhead and 2D Millin...

Страница 117: ...CNC milling workflow 117 Set material dimensions to match Raw material that would be used for milling Change material position to LEFT along the X axis and FRONT along Y axis Import your DXF file...

Страница 118: ...caled and rotated on the table preview Click NEXT when ready You will me automatically moved to SETTINGS tab Choose material from drop down list and Set Safe height for travel remember to take into ac...

Страница 119: ...like to mill your drawing with Choose operation tool Parameters are set by default adjust them according to your needs Apply operation settings to chosen parts of the drawing When all operations are r...

Страница 120: ...o the Choose file section Files uploaded to the in ternal SD card are locat ed in the INTERNAL tab files uploaded to the SD card are located in the EXTERNAL tab After uploading the file to an internal...

Страница 121: ...g the calibration process may result in damaging the milling cutter machine or the toolhead and after that hurting the user Select the prepared Gcode file If the prepared file or folder is not visible...

Страница 122: ...red in the motherboard internal memory That is guided by the fact that this value is not easy to change manually by the user unlike the X and Y axes NOTE Don t home the Z axis when the milling cutter...

Страница 123: ...ft front corner NOTE Toggle the distance button for better control over the cutter When the cutter is in its local position go to the SET menu and set the local 0 0 0 coordinates by pressing the Set X...

Страница 124: ...file Choose NEXT when ready Close covers The ma chine will go back to milling operations If you selected start procedure you will be walked through the pro cess Using arrows move the toolhead to conve...

Страница 125: ...k the entrance to the room where a machine with the CNC PRO toolhead is with a proper sign saying that eye protection is required Ear protection required sign When working with the device with the spi...

Страница 126: ...X machine with the CNC PRO toolhead without covers both operators and bystanders must always wear safety goggles failure to do so may re sult in eye damage Safety at work Do not place your hands in th...

Страница 127: ...is being changed Do not touch electrical parts with wet hands Warning signs Caution Danger from moving parts To avoid injury or damage to parts of the body do not reach inside the unit or insert any f...

Страница 128: ...ment of the tool head to X carriage of ZMorph VX machine Main elements of Laser PRO Toolhead Covering tube Aluminium mounting base Toolhead cables Aliminium casing Specification Construction High qual...

Страница 129: ...workspace of ZMorph VX there are T slots milled for mount ing your workholding with M4 screws and square nuts For materials larger than workspace of ZMorph VX there are M4 threaded holes for mounting...

Страница 130: ...Laser cutting and engraving workflow 130 T slots for M4 screw square nut based fixturing M4 threaded holes for out of workspace fixturing...

Страница 131: ...s not stick out above mate rial surface Surface must be scraped of tape residues Sheet clamps added to ZMorph VX Sheet material 3 5 Can be cus tom 3d printed Harder to use Only for flat sheet material...

Страница 132: ...ser cutting and engraving workflow 132 Set material dimensions to match Raw material that would be used for engraving or cutting Change material position to LEFT along the X axis and FRONT along Y axi...

Страница 133: ...cutting and engraving workflow 133 Import your DXF file Now the drawing can be freely moved scaled and rotated on the table preview Click NEXT when ready You will be automatically moved to the SETTING...

Страница 134: ...or travel remember to take into account any fixtures that might stick out over material surface Choose an operation that you would like to engrave your drawing with Parameters are set by default adjus...

Страница 135: ...th the pre pared file Enter the New Job menu Go to the Choose file section Files uploaded to the in ternal SD card are locat ed in the INTERNAL tab files uploaded to the SD card are located in the EXT...

Страница 136: ...re starting the Laser engraving cutting process the machine must be calibrated to the mounted material on the worktable Skipping the calibration process may result in damaging the machine or the toolh...

Страница 137: ...e spindle and when there is material on the CNC work table This will damage the milling cutter and might disar range the Z axis motors Press the Home X and Home Y buttons Watch out for your cutter not...

Страница 138: ...iratory tract and eyes Workstation Avoid using any reflective surface in the room in which the laser is used eg mirrors equipment with shiny metal chromed nickel plated aluminized or glass parts It is...

Страница 139: ...h the eye and it is a radiation level that is completely safe for the human eye Provide personnel and bystanders staying in the room where the laser device works with mouth and nose masks equipped wit...

Страница 140: ...machine with Laser PRO make sure that the ma chine s surroundings work room is closed and that there is no possibility of unauthorized access without proper eye protection 2 Safety at work with Laser...

Страница 141: ...direct or reflected enters the eye Avoid skin exposure Avoid exposure to skin and sensitive materials A Class 4 laser can burn skin and materials especially dark and or lightweight materials at close...

Страница 142: ...unting base Piston Cables Syringe Stepper motor Specification Construction 3 mm aluminum base with ABS printed parts Nozzle 2 mm 4 mm Motor Nema 17 stepper motor Default work speed 10 mm s depends on...

Страница 143: ...e piston inside the syringe and lock the syringe blockade 15 3 Material application 15 2 Materials Thick Paste Extruder has a wide potential for experimental applications in art projects material rese...

Страница 144: ...ne Enter the Maintenance menu Go back to the main menu screen Enter the New Job Choose file and press NEXT button Go to the Settings op tion Push the extrude ex tract paste button until the paste flow...

Страница 145: ...e the Move x y z buttons to maneuver the Thick Paste syringe to be 1mm above the front left corner of the table Choose your Gcode file and press NEXT Go to the Calibrate option Press the SET button Ch...

Страница 146: ...eparation Open Voxelizer 2 0 software choose ZMorph VX machine and Thick Paste Extruder tool head Click START Return to the SET page Press all the SET x y z 0 button to define the local zero points Pr...

Страница 147: ...Thick Paste Extruder workflow 147 Import DXF File Now the drawing can be freely moved scaled and rotated on the table preview...

Страница 148: ...ick Paste Extruder workflow 148 Click NEXT when ready You will be automatically moved to settings tab of software Set operation parameters according to paste you would like to use Click NEXT when read...

Страница 149: ...t and start your work 15 6 File starting Copy gcode file to external SD card Turn on the machine Tap new job button Tap Choose file button Choose your prepared gcode file from external source Click Ne...

Страница 150: ...th the Thick Paste Extruder are not certified as edible Do not inject any hard and solid materials inside of the Thick Paste syringe It may damage the Thick Paste Extruder Do not place your hands in t...

Страница 151: ...tools and their frequency 16 2 General procedures To Do Tools Frequency Solution Cleaning the work area from model residues and chips vacuum cleaner fast evaporating cleaners conta ining alcohol comp...

Страница 152: ...es To Do Tools Frequency Solution Cleaning the nozzle surface from dirt and ma terial residues tweezers wire brush Before each job Remove any residual material from the heated nozzle with tweezers If...

Страница 153: ...ning the X and Z axis rails from dirt and lubricating them lubricating oil PTFE grease dry cloth paper towel Every 2500 working hours This is done while the machine is swit ched off Apply some grease...

Страница 154: ...is screws just above the Z axis lifts and then use the LCD interface to move the Z axis up and down to distribute the grease through the screws Lack of proper axis maintenance may have an impact on th...

Страница 155: ...ed roller Single Extruder 3 00 mm toolhead Nozzle 0 2 0 3 0 4 mm Single Extruder 1 75 mm toolhead Nozzle 0 3 0 4 mm Single Extruder 3 00 mm toolhead Nozzle 0 4 mm Dual PRO 1 75 toolhead Borosilicate g...

Страница 156: ...7 VX 1 0 1 means that firm ware running on the machines is versioned 1 0 1 The information about new firmware release is always published at our website social media and via newsletter so be sure to f...

Страница 157: ...urn off or reset the printer during this process After update finishes the machine should restart itself Prepare a SD card Download the newest firmware archive file with zip extension from Zmorph Know...

Страница 158: ...es to proceed and skip countdown he machine will start up dating the LCD screens You must not remove the SD card turn off or reset the printer during this process This pro cess may take up to 60 minut...

Страница 159: ...if it occur in front LCD screen Video or photo which shows the problem is not required but it will help us to solve your problem faster If you have a print quality problem please provide information...

Страница 160: ...the gcode file is designed correctly Check if the thermistor is correctly instal led inside the heating block No connection via USB PC is not detecting the machi ne Check the USB cable with other dev...

Страница 161: ...sure that nothing is blocking the axes before new job Calibration result inaccurate Inaccurate result of the auto calibration Check if the work table is aligned correc tly Check if the X axis is level...

Страница 162: ...izer Software https voxelizer com ZMorph s original Voxelizer software is the intelligence behind the machine It allows you to control all fabrication methods of ZMorph VX and gives you access to the...

Страница 163: ...zmorph3d com...

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