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ZIRKONZAHN – P4000 PRINTER OPERATION AND MAINTENANCE MANUAL – VERSION: 20/09/2022

Operation and maintenance manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09

Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Symbols used in this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Danger symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Other symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

P4000 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

General description of the P4000 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Functional description of the P4000 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Device ID plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Manufacturer and distributor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Not intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Safety and Residual Risks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Residual risks and safety regulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Safety guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Possible sources of danger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Installation site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Important instructions for setting up the P4000 printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Unboxing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Unboxing of the P4000 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Checklist of components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Packing list - Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Toolbox . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Cleaning Kit P4000 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

P4000 Printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Other items part of the system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Zirkonzahn.Slicer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

TABLE OF CONTENTS

Содержание P4000 PRINTER

Страница 1: ...P4ooo Printer operation and maintenance manual SCAN FOR INFORMATION AND INSTRUCTIONS...

Страница 2: ...ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022 Operation and maintenance manual translation of the original version P4000 Printer Version 1 0 Copyright 2022 Zirkonzahn s...

Страница 3: ...03 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 4: ...ID plate 16 Manufacturer and distributor 16 Usage 17 Intended use 17 Not intended use 18 Safety and Residual Risks 19 Residual risks and safety regulations 19 Safety guide 19 Possible sources of dange...

Страница 5: ...ects 36 Procedure 37 4G NNKPI VJG 4GUKP 8CV 9JKNG 2TKPVKPI 38 Removing printed objects from the building plate 39 How to Hold the Building Plate 39 How to Use the Metal Scraper 39 How to Remove Printe...

Страница 6: ...e LED panel 55 Check if the LCD lights up 55 Check if the LCD blackens 56 Check LCD Grid 57 Printing the test model 58 Formatting the USB Drive 61 Recommended USB Drives 61 Procedure in the event of f...

Страница 7: ...r 67 Extraction requirements 68 Environment and storage conditions 68 Permissible transport conditions 68 L300 Post curing Lamp 69 Unboxing 70 Power Supply Light Switch 71 Setting Curing Time 71 start...

Страница 8: ...08 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 9: ...manual contains all the information required for the safe use of the P4000 Printer and the L300 Post Curing Lamp supplied by Zirkonzahn srl However it is not intended to replace a training course with...

Страница 10: ...e 2014 35 EU IEC 62368 1 2014 For EMC Rules 2014 30 EU EMC EN 55032 2015 A11 2020 EN 55035 2017 A11 2020 EN IEC 61000 3 2 2019 EN 61000 3 3 2013 A1 2019 For RoHS Rules 2011 65 EU DIN EN IEC 63000 VDE...

Страница 11: ...use of water compressed air or solvents is strictly forbidden Moving parts Use by competent personnel only Touching moving parts is strictly forbidden Repair and maintenance work on moving parts is st...

Страница 12: ...VERSION 20 09 2022 Other symbols Symbol General warnings that can lead to injuries if disregarded This symbol refers to particularly important text passages in the operation and maintenance manual Th...

Страница 13: ...13 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022 P4000 PRINTER...

Страница 14: ...14 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 15: ...perations The large RTKPVKPI CTGC RGTOKVU VJG UKOQWNVCPGQWU RTQFWEVKQP QH WR VQ VYGPV QPG GNNGT OQFGNU QT HVGGP full arch bridges depending on the structure and size The resin vat is provided with sta...

Страница 16: ...L VERSION 20 09 2022 Device ID plate The device ID plate of the P4000 Printer is attached on the rear side of the machine Manufacturer and distributor PHROZEN TECH CO LTD having its principal place of...

Страница 17: ...Resin Waterbased Beige resin If resins from other manufacturers are used the user has to set parameters for each processing step according to the resin used V KU TGEQOOGPFGF VQ WUG QPN QTKIKPCN KTMQP...

Страница 18: ...stributor declines any responsibility for this Please pay particular attention to the following unintended and unauthorised uses The P4000 Printer is not designed for operation in an explosive atmosph...

Страница 19: ...event of defects push the ON OFF button and follow hazard warnings SAFETY GUIDE The printer is not equipped with light alert system Keep the front door closed during machine operation Keep resin away...

Страница 20: ...r respiratory protection and safety goggles when opening the P4000 Printer and especially when working with it cleaning use of resins Chemical subtances Resin might cause skin irritations Therefore we...

Страница 21: ...ct the P4000 Printer and in particular the electronics installed on the rear side against splash water GGR C FKUVCPEG QH CV NGCUV O QP CNN UKFGU HTQO YCNNU GVE VQ GPUWTG UWH EKGPV CKT EKTEWNCVKQP and...

Страница 22: ...22 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 23: ...rotect LCD and components The toolbox is included in the printer s box and is supplied in a cardboard box placed on top of the printer UNBOXING Remove the adhesive strip Remove the upper box Remove th...

Страница 24: ...MPORTANT Preserve the packaging in case of return or for any future maintenance carried out at the Zirkonzahn headquarters Remove the building plate Remove the protective foam Install the handle using...

Страница 25: ...aintenance manual One toolbox placed in a cardboard box on top of the printer One P4000 Printer with foam protection for LCD Gloves USB with Zirkonzahn Slicer software and test le for printing Power c...

Страница 26: ...building plate and printed models 2CRGT NVGTU Washing up bowl Soft bristle brush Silicone sponge Transparent container If one of the components listed above is not contained in the supply contact your...

Страница 27: ...P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022 01 Building plate 02 KT NVTCVKQP U UVGO 03 Resin vat 04 LCD screen 05 Touch panel 06 Heater 07 Z axis 08 Power switch Power socket 09...

Страница 28: ...h different resins L300 Post Curing Lamp recommended UV LED lamp 365 nm 385 nm 405 nm with turntable for uniform curing of the model Printer Resin Waterbased Beige recommended The system works ideally...

Страница 29: ...om Follow the safety regulations for moving loads Wear safety shoes and safety gloves when transporting and setting up the device The P4000 Printer is supplied in a cardboard box Do not put any other...

Страница 30: ...30 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 31: ...An external PC is TGSWKTGF HQT WUKPI VJG UNKEKPI UQHVYCTG 2TKPVKPI NGU ECP DG WRNQCFGF KPVQ VJG RTKPVGT U KPVGTPCN storage via USB LAN cable RJ45 or WiFi CONNECTION METHODS USB Connection 7RNQCF C RT...

Страница 32: ...WiFi connections Follow the steps below to connect the P4000 Printer via LAN connection Connect the ethernet cable to the router and to the P4000 Printer Turn on the P4000 Printer Open Google Chrome a...

Страница 33: ...via WiFi Plug in your WiFi adapter Select WiFi on the touch panel After saving the project le in the Zirkonzahn Slicer software click on Send by WiFi Choose the WiFi that you want to connect and inser...

Страница 34: ...he building plate and resin vat on the printer 07 The P4000 Printer is ready for use PERFORMING Z AXIS CALIBRATION Follow the steps below to perform a calibration of the Z axis Calibration is importan...

Страница 35: ...and after 1 2 minutes the building plate will move down to touch the A4 paper on the LCD Double check to see if the lower part of the plate moves freely Once the plate has reached the bottom press do...

Страница 36: ...ccur during functional and visual inspections contact Zirkonzahn s Support immediately Tel 39 0474 066 630 e mail support zirkonzahn com If the defect might cause danger to persons the P4000 Printer m...

Страница 37: ...RTKPVKPI NG 09 Start the printing process Make sure that the front door is closed before starting the process 10 Monitor the starting procedure In the event of malfunctions abort the printing process...

Страница 38: ...DO NOT QXGT NN VJG TGUKP XCV URKNNCIGU OKIJV FCOCIG VJG FGXKEG After each printing process remove any trace of resin from the building plate using the yellow plastic scraper included in the toolbox A...

Страница 39: ...GF RTKPVGF QDLGEVU OWUV DG TGOQXGF ECTGHWNN VQ RTGXGPV CP accident or damage to the building plate Follow the instructions below to remove printed objects safely How to Hold the Building Plate When re...

Страница 40: ...using a heat gun or by soaking the plate in warm hot water ATTENTION Soaking is possible for water washable resins only When heating the building plate make sure that the temperature does not exceed...

Страница 41: ...02 Do not print if the temperature is below 65 F or 18 C Increase the temperature in case of particularly dense resins The heater can be activated deactivated by pressing ON OFF Select HEATER on the t...

Страница 42: ...42 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 43: ...ly endanger operators SAFETY MEASURES WHEN CLEANING THE DEVICE Wear protection mask safety goggles and protective gloves when cleaning the device risk of eye injuries and skin irritation When designin...

Страница 44: ...ng the instructions Vat Cleaning Function which can be requested at Zirkonzahn Clean the building plate Check for any traces of resin or cured particles on the building plate Depending on the resin us...

Страница 45: ...on the LCD might cause permanent damages to the LCD In such cases remove the resin carefully according to the following instructions Apply a small amount of 95 sanitising alcohol on the spillage and w...

Страница 46: ...Repeat step 5 until the resin vat is totally clean including the vat edges Pour the remaining resin into the lter slowly to avoid spilling it IMPORTANT Do not pour the cleaning water directly in the...

Страница 47: ...uilding RNCVG OQXGU FQYPYCTF EWTGF TGUKP RCTVKENGU OKIJV RWPEVWTG VJG P 2 NO ECWUKPI TGUKP spillage and damage to the LCD display Wash the vat using water or alcohol depending on the resin used If the...

Страница 48: ...age to the LCD display Wash the vat using water or alcohol depending on the resin used Remove the resin from the vat see the instructions in Cleaning the Resin Vat After ltering the resin wash the vat...

Страница 49: ...PI TGUKP VQ CXQKF CP YCUVG Do not leave the resin in the vat since its hardening might affect the next printing process Prepare lter funnel and an opaque bottle made of plastic use an empty bottle Do...

Страница 50: ...the printed objects during processing Dry cleaning Make sure that the building plate on the Z axis reached the top completely If it has not select Z AXIS then set the number showed on the touch panel...

Страница 51: ...9 2022 Lubricating the Z axis To lubricate the Z axis select Z AXIS on the touch panel and then press the second icon The axis and the building plate will move downwards Lubricate the Z axis while the...

Страница 52: ...52 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 53: ...f Zirkonzahn instructions are available upon request 4GRCKTU CPF TGRNCEGOGPV QH GNGEVTKECN EQORQPGPVU OWUV QPN DG ECTTKGF QWV D C SWCNK GF electrician under the supervision of Zirkonzahn H C OCNHWPEVK...

Страница 54: ...0 grit sand paper roughen the plate moving towards the left Rotate the plate and roughen it moving towards the left ROUGHENING THE BUILDING PLATE If the surface of the building plate is too smooth the...

Страница 55: ...to avoid eye and or skin injuries We recommend to wear UV protection glasses during this work process Check if the LCD lights up A bright blue square appears on the screen Check if all LED light bulbs...

Страница 56: ...ckens During the printing process the display always has to block out some UV light to disable the resin polimerisation Select LCD TEST on the touch panel The LED has to turn on under the LCD display...

Страница 57: ...rid IMPORTANT Grid lines should appear regular without thinner or thicker parts Distorted lines indicate that a problem has occurred in the LCD display Select LCD TEST on the touch panel A bright blue...

Страница 58: ...4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022 PRINTING THE TEST MODEL Plug in the power cable Insert the USB ash drive Select Print Switch on the P4000 Printer Choose le Printing_Te...

Страница 59: ...igments Fill the vat with the liquid resin and close the printer Once the printing process is completed remove the building plate with the model from the printer Start the printing process Remove the...

Страница 60: ...MAINTENANCE MANUAL VERSION 20 09 2022 Cure the model for 10 minutes in the L300 Post Curing Lamp Compare the printed model with the milled model included in the set If the model ts the printing proce...

Страница 61: ...WFGF KP QWT 75 before formatting 01 Connect the USB drive to a Windows computer 02 Right click on Computer then on Manage 03 Click on Disk Manager 04 Choose your USB drive right click on it choose For...

Страница 62: ...tact Zirkonzahn Support The printing process is interrupted If the printing process is interrupted due to power outage restart the printing process through VJG URGEK E UQHVYCTG HWPEVKQP 66 06 10 4GUVC...

Страница 63: ...e components DEVICE DISPOSAL In case of dismantling follow safety procedures listed under Safety and Residual Risks The P4000 Printer contains different electronic and electrical components which must...

Страница 64: ...64 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 65: ...n the set warranty period of 12 months WARRANTY CLAIM For warranty claims the customer must prove the date of purchase i e copy of invoice The warranty includes solely at Zirkonzahn s discretion the f...

Страница 66: ...COVER Damages during transport and supply this is the forwarding company s liability only if noted on the delivery note when receiving the goods Loss in sales Wear parts Consumables TECHNICAL IMPROVE...

Страница 67: ...Slicer software Zirkonzahn Slicer Connectivity USB Ethernet WiFi 2TKPVKPI 5RGEK ECVKQPU Technology Resin 3D Printer LCD Type Light Source 405 nm ParaLED Matrix 3 0 XY Resolution 0 052 mm Layer Thickne...

Страница 68: ...TIONS Degree of contamination according to IEC 61010 1 2 Up to 2000 m above sea level Ambient temperature in the range from 24 C to 30 C Do not expose to direct solar radiation CZKOWO TGNCVKXG CKT JWO...

Страница 69: ...69 CHAPTER L300 POST CURING LAMP ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022 L300 POST CURING LAMP...

Страница 70: ...CURING LAMP ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022 Remove the adhesive strip Remove the plastic wrap Remove the quick guide L300 Lamp is ready for use Remove the...

Страница 71: ...r cable Turn on the device by pressing the power button To enable custom mode press S to set seconds and M to set minutes Turn off the device by long pressing the power button The lamp turns off after...

Страница 72: ...ng lights without closing the door risk of eye injury This appliance can be used by children aged 8 and above as well as by persons with reduced physical sensory or mental capabilities only under adul...

Страница 73: ...nd rinse the 3D model IMPORTANT In case of hollow models clean the inner parts to remove any excess resin This step is very important to avoid cracking of models or sticky surfaces IMPORTANT It is rec...

Страница 74: ...ater used to clean the model may contain plastic parts For this reason we recommend not to empty the basin directly in the sink in order to reduce enviromental impact and avoid damages to the sink Put...

Страница 75: ...shown in the gure Repeat the same process for all dies Using a brush apply a thin layer of vaseline on the displayed surface to ensure the die insertion and removal Cure the dies for 10 minutes in th...

Страница 76: ...x H 17 5 x 14 x 18 5 cm Weight 4 2 kg URGEK ECVKQP PO PO CPF PO UV light intensity 60 W in total Operating voltage 100 240 V 50 60 Hz Device ID plate The device ID plate of the L300 Post Curing Lamp i...

Страница 77: ...77 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 78: ...78 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 79: ...79 ZIRKONZAHN P4000 PRINTER OPERATION AND MAINTENANCE MANUAL VERSION 20 09 2022...

Страница 80: ...U M A N ZI RCON I U M T ECH NOLOGY Zirkonzahn Worldwide Tel 39 0474 066 660 info zirkonzahn com www zirkonzahn com All information is subject to change Errors and omissions excepted Version 20 09 202...

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