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INSTALLATION AND OPERATING INSTRUCTIONS:

 

Tool changer, pneumatic, WWR1000 series

Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 Phone: +49 7844 9138-0 

●  

Fax: +49 7844 9138-80 

 www.zimmer-group.de

6

DDOC00291 / 0

EN / 2018-09-1

1

6 Installation

NOTE:

Non-compliance may result in damage to the system

Switch off the pneumatic energy supply before any assembly, installation or maintenance work.

CAUTION:

Non-compliance may result in damage to the system

•  Risk of injury in case of unexpected movement of the element when pneumatic energy is connected.

• 

Switch off the pneumatic energy before all work.

•  Secure the pneumatic circuit against being switched on unintentionally.

• 

Check the pneumatic circuit for any existing residual energy; bleed if necessary.

WARNING:

•  Risk of injury in case of unexpected movement of the machine or system into which the element is to be 

installed.

• 

Switch off the energy supply to the machine before all work.

•  Secure the machine against being switched on unintentionally.

•  Check the machine for any residual energy.

6.1 Installation of the element

The element may only be mounted on the surface intended for this purpose.

The following terms and conditions apply for the installation of the loose part on the tool:

• If the length of the mounting surface is < 100 mm, the permitted unevenness is < 0,02 mm.
• If the length of the mounting surface is > 100 mm, the permitted unevenness is < 0,05 mm.

Depending on the model, cylinder screws from M10 to M16 and of strength class 8.8 in accordance with DIN 912 

or ISO 4762 are used.

The following tightening torques must be observed upon installation:

Only the documents currently available on the website are valid.

www.zimmer-group.de

Make the following selections:

Handling Technology/Robot Accessories/Tool changer/pneumatic/WWR1000 Series

Installation size

WWR1160F

WWR1160L

WWR1200F

WWR1200L

Screw size

6 x M10

6 x M10

6 x M12 6 x M16 6 x M12 6 x M16

Permitted tightening torque [Nm]

49,5

49,5

86,5

215

86,5

215

Pins DIN 6325

NAB11690

NAB11690

NAB12020

NAB12020

Содержание WWR1000 Series

Страница 1: ...Handling Technology WWR1000 series Pneumatic tool changers THE KNOW HOW FACTORY INSTALLATION AND OPERATING INSTRUCTIONS www zimmer group de...

Страница 2: ...ational readiness 7 7 Pneumatic connection 7 7 1 Control category 1 7 7 2 Control category 3 locked 8 7 3 Control category 3 unlocked 8 8 Installation of accessories 9 8 1 Installation of the inductiv...

Страница 3: ...which the element may cause a hazard the element is not properly fitted used or maintained the element is not used for its intended purpose local regulations legislation ordinances guidelines such as...

Страница 4: ...forces and torques that the element has to absorb must not exceed the recommended parameters WARNING Danger of injury if the element is not operated as intended The element must never be operated with...

Страница 5: ...fit through the locking bolts 4 in the locking sleeve 8 The required stroke is generated by a double acting pneumatic rotor cylinder 5 An integrated spring 6 acts as an energy storage and preserves t...

Страница 6: ...e before all work Secure the machine against being switched on unintentionally Check the machine for any residual energy 6 1 Installation of the element The element may only be mounted on the surface...

Страница 7: ...o the following characteristics Look and listen for leaks in the pneumatic connections Check all mounting screws for their prescribed tightening torque Look and listen for leaks in the pressurized ele...

Страница 8: ...nsors high Additional storage space control or tool encoding by means of optional transponders Control category 4 possible PL e each error is detected before the safe locking or unlocking safety funct...

Страница 9: ...sk of injury in case of unexpected movement of the machine or system into which the element has been installed Switch off the energy supply to the machine before all work Secure the machine against be...

Страница 10: ...must be programmed to the storage positions A storage station includes a holder br a spacer plate bs only required for the WWR1160 model and a claw cn including all mounting hardware No spacer plate...

Страница 11: ...plate bp onto the loose part bp IMAGE 2 Put the claw cn the loose part bp and the clamping plate co together using the supplied cylinder screws cp cq and cr The correct tightening torques must be obse...

Страница 12: ...talled at two positions cu in the fixed part 9 The bolt dq is the dampening element of the sensor 9 Emergency release If the loose part bp cannot be disengaged on an occasion e g crash it can be manua...

Страница 13: ...ranteed for up to 5 million cycles The maintenance interval may shorten under the following circumstances Drive with non filtered compressed air 10 m dry or lubricated Unclean environment Use not in a...

Страница 14: ...1 5 4 No 1 5 8 No 1 6 4 No 1 7 1 No 1 7 4 We also declare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market s...

Страница 15: ...OPERATING INSTRUCTIONS Tool changer pneumatic WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de 15 DDOC00291 0 EN 2018 09 1...

Страница 16: ...ION AND OPERATING INSTRUCTIONS Tool changer pneumatic WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de 16 DDOC00291 0 EN 20...

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