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INSTALLATION AND OPERATING INSTRUCTIONS:

 

Tool changer, pneumatic, WWR1000 series

Zimmer GmbH 

 Im Salmenkopf 5 

 77866 Rheinau, Germany 

 Phone: +49 7844 9138-0 

●  

Fax: +49 7844 9138-80 

 www.zimmer-group.de

3

DDOC00291 / 0

EN / 2018-09-1

1

1  Supporting documents

NOTE:

The following documents are available for download on our Internet site - www.zimmer-group.de.

Only the documents currently available on the website are valid.

•  Catalogs, drawings, CAD data, performance data

•  Information on accessories

•  Detailed installation and operating instructions

•  Technical data sheets

•  General Terms and Conditions of Business, including warranty information

2  Safety notes

CAUTION:

Non-compliance may result in severe injuries!

These installation and operating instructions are intended for installation and maintenance technicians as well as design 

engineers requiring the element for applications. Please read through all of the installation and operating instructions 

carefully before start-up and pay special attention to the following hazard warnings and notes.
1. 

Installation, commissioning, maintenance and repairs may only be performed by qualified experts in accordance with the 

installation and operating instructions.

2. 

The element is state-of-the-art. It is fitted to industrial machines and is used to hold tools. The following are examples of 

situations in which the element may cause a hazard:

• 

the element is not properly fitted, used or maintained.

• the element is not used for its intended purpose.
• local regulations (legislation, ordinances, guidelines), such as the EC Machinery Directive, accident prevention 

regulations and the installation and operating instructions, are not observed.

3. The element may only be used in accordance with its intended use and technical data. ZIMMER GmbH shall accept no 

liability for any damage caused by improper use.

4. Any use other than the intended use requires written approval from ZIMMER GmbH.
5. Do not reach into the operating range of the element.
6. Make sure that the energy supply is disconnected before you install, retool, maintain or repair the element.
7. In case of maintenance, renovation or expansion work, remove the element from the machine and carry out the work 

outside the danger zone.

8. When commissioning or testing, make sure that the element cannot be actuated by mistake.
9. 

Modifications  to  the  element,  such  as  adding  drill  holes  or  threads,  may  be  made  only  with  prior  approval  from 

ZIMMER GmbH.

10. 

The specified maintenance intervals and compressed air quality specifications are to be observed; also refer to the 

“Maintenance” section. Please contact our service hotline for this purpose.

11. Use of the element under extreme conditions, such as aggressive liquids and abrasive dust, is subject to prior approval 

from ZIMMER GmbH.

12. When disassembling the element, exercise increased caution due to the always present spring tension.

Содержание WWR1000 Series

Страница 1: ...Handling Technology WWR1000 series Pneumatic tool changers THE KNOW HOW FACTORY INSTALLATION AND OPERATING INSTRUCTIONS www zimmer group de...

Страница 2: ...ational readiness 7 7 Pneumatic connection 7 7 1 Control category 1 7 7 2 Control category 3 locked 8 7 3 Control category 3 unlocked 8 8 Installation of accessories 9 8 1 Installation of the inductiv...

Страница 3: ...which the element may cause a hazard the element is not properly fitted used or maintained the element is not used for its intended purpose local regulations legislation ordinances guidelines such as...

Страница 4: ...forces and torques that the element has to absorb must not exceed the recommended parameters WARNING Danger of injury if the element is not operated as intended The element must never be operated with...

Страница 5: ...fit through the locking bolts 4 in the locking sleeve 8 The required stroke is generated by a double acting pneumatic rotor cylinder 5 An integrated spring 6 acts as an energy storage and preserves t...

Страница 6: ...e before all work Secure the machine against being switched on unintentionally Check the machine for any residual energy 6 1 Installation of the element The element may only be mounted on the surface...

Страница 7: ...o the following characteristics Look and listen for leaks in the pneumatic connections Check all mounting screws for their prescribed tightening torque Look and listen for leaks in the pressurized ele...

Страница 8: ...nsors high Additional storage space control or tool encoding by means of optional transponders Control category 4 possible PL e each error is detected before the safe locking or unlocking safety funct...

Страница 9: ...sk of injury in case of unexpected movement of the machine or system into which the element has been installed Switch off the energy supply to the machine before all work Secure the machine against be...

Страница 10: ...must be programmed to the storage positions A storage station includes a holder br a spacer plate bs only required for the WWR1160 model and a claw cn including all mounting hardware No spacer plate...

Страница 11: ...plate bp onto the loose part bp IMAGE 2 Put the claw cn the loose part bp and the clamping plate co together using the supplied cylinder screws cp cq and cr The correct tightening torques must be obse...

Страница 12: ...talled at two positions cu in the fixed part 9 The bolt dq is the dampening element of the sensor 9 Emergency release If the loose part bp cannot be disengaged on an occasion e g crash it can be manua...

Страница 13: ...ranteed for up to 5 million cycles The maintenance interval may shorten under the following circumstances Drive with non filtered compressed air 10 m dry or lubricated Unclean environment Use not in a...

Страница 14: ...1 5 4 No 1 5 8 No 1 6 4 No 1 7 1 No 1 7 4 We also declare that the specific technical documents were produced in accordance with Annex VII Part B of this Directive We undertake to provide the market s...

Страница 15: ...OPERATING INSTRUCTIONS Tool changer pneumatic WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de 15 DDOC00291 0 EN 2018 09 1...

Страница 16: ...ION AND OPERATING INSTRUCTIONS Tool changer pneumatic WWR1000 series Zimmer GmbH Im Salmenkopf 5 77866 Rheinau Germany Phone 49 7844 9138 0 Fax 49 7844 9138 80 www zimmer group de 16 DDOC00291 0 EN 20...

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