zika I-PLAS60 Скачать руководство пользователя страница 22

 

 

supply and turn on the air protective switch on the machine. After power supply and gas supply 
are connected, check if the LED on the machine panel is on. If it is, it indicates that some problem 
may occur. Check and eliminate the problem, and then switch the gas-check switch on the left to 
check if the pilot arc gas and working gas meets the relevant requirements. If the gas pressure 
does not meet the requirement, adjust the gas pressure control knob on the panel. When adjust 
the  gas  pressure  control  knob,  pull  the  knob  firstly.  After  you  hear  a  sound,  you  can  turn  the 
knob clockwise or counterclockwise to adjust the gas pressure to the desired value according to 
the  gas  pressure  meter.  After  the  adjustment  is  done,  press  the  knob  to  lock  it.  Switch  the 
gas-check switch to “cutting” mode in the middle position. 

 

Figure 3-5: Indications on the front panel 

Select proper cutting current value according to the thickness of workpiece. The quality cutting 
thickness of I-PLAS60 can reach up to 40mm, and the maximum cutting thickness of the machine 
can  reach  up  to  60mm.  Preset  the  current  at  a  certain  value  by  turning  the  cutting  current 
control knob, and the digital meter will display the corresponding current value. 

2T/4T function 

It is more convenient for the operator to carry out long-time cutting with this function, and it is 
unnecessary for the operator to keep pressing the cutting torch switch all the time, which makes 
cutting more comfortable. Operators may either mode according their own requirements. 

Specific operation methods: 

When cutting small objects, the rocker switch should be turned to "2T" position. At this time, the 
machine will begin to work when pressing the cutting torch switch, and will stop working when 
releasing the cutting torch switch. 

When cutting large objects, the operator can turn the rocker switch to “4T” position. At this time, 
the machine will begin to work when pressing the cutting torch switch, and willnot stop working 
when releasing the cutting torch switch. When the cutting work is finished and cutting should be 
stopped, the operator may press the cutting torch switch and release it. In this way, the machine 
will stop working. 

3.4 Connection of the work clamp 

The work clamp should be connected to the workpiece during cutting. 

Note: When using I-PLAS60 together with the cutting bed, grounding can be done through the 
cutting bed, and it is unnecessary to use the work clamp. For more details, please refer to the 
equipmentinstructions from the cutting bed manufacturer. 

Содержание I-PLAS60

Страница 1: ......

Страница 2: ......

Страница 3: ...ual properly for future references This product is designed and manufactured according to relevant national and international standards and meets GB15579 ICE60974 EN60974 AS60974 and UL60974 standard...

Страница 4: ...hine Make sure there are no foreign bodies such as wire leads screws gaskets and metal bars falling into the machine inside when replacing the components Make sure the connecting wires inside the mach...

Страница 5: ...ur eyes and burns your skin Use proper mask and wear protective clothing to protect your eyes and body Use proper mask or curtain to protect onlooker from being injured Warn others not to look straigh...

Страница 6: ...correctly Static may damage the circuit board Store the circuit board in antistatic containers Please wear grounded wrist strap when processing circuit board Pay attention to the safety of the compre...

Страница 7: ...racteristics 12 2 INSTALLATION AND CONNECTION 13 2 1 Installation requirements 13 2 2 Electrical connection 14 2 3 Connection of the air supply device 16 2 4 Installation of the cutting torch 17 3 OPE...

Страница 8: ...tting current range A 30 160 Output characteristic CC Arc ignition mode Non contact Quality cutting thickness mm 40 carbon steel Maximum cutting thickness mm 60 carbon steel Recommended compressor cap...

Страница 9: ...1 3 Size and weight Table 1 2 Overall size and weight of the machine Model I PLAS60 Overall size L W H mm 676 333 712 Weight Kg 55 Figure 1 2 Appearance and size of the machine Unit mm...

Страница 10: ...ification Quantity pcs Remark Cutting machine 10046193 I PLAS60 1 Standard configuration Cutting torch 10034559 A141 6m 2 pin aviation plug 1 Standard configuration Earth clamp 10003274 300A 25mm 2 DK...

Страница 11: ...Cutting torch 10019668 A141 6m 1 Standard configuration 2 pin aviation plug 10004659 2 pin WS16J2TQ 1 Standard configuration Wire lug 10011017 OT6 8 1 Standard configuration Nozzle 10019737 PD0101 1 7...

Страница 12: ...quality and save energy With protection function of over under voltage overheating and low gas pressure inside the machine gas check and 2T 4T function available arc establishing signal and arc voltag...

Страница 13: ...ironment requirements a Do not install the machine at places with excessive dusts and metal powders b Do not install the machine at places with corrosive or explosive gas c The temperature of the work...

Страница 14: ...ltage Phase Rated output Input current when the output power is 23KW Recommended fuse capacity I PLAS60 330 450V AC Three phase 160A 144V 50A 100A For applications requiring long arc please use high c...

Страница 15: ...grounding purpose and should be in accordance with the relevant national and local regulations For more details please refer to the safety section Precautions for the power cord No plug is attached to...

Страница 16: ...either the factory pressurized air supply device or the cylinderpressurized air supply device Both kinds of air supply device should adopt high pressure regulator and should be able to transmit the ai...

Страница 17: ...t is used for handheld cutting Air quality whether there is oil water or other contaminants Whether it is used to punch on the metal or it is used to cut from the metal edge Whether the distance betwe...

Страница 18: ...l cutting quality 3 Installation of the wearing parts WARNING Plasma arc may cause burns or scalds during the instantaneous start of cutting torch Plasma arc will be produced at the moment after the c...

Страница 19: ...orking 7 Gas check switch To switch among plasma air checking working gas checking and cutting 8 2T 4T switch To switch between 2T and 4T cutting mode 9 Gas pressure control knob To adjust the gas pre...

Страница 20: ...he cap fix the wire lug and then fix the cap back Interface for the cutting torch This interface is with protective function so electric shock caused by accidental touch of the interface during workin...

Страница 21: ...upply device Insert the power cable and connect the air supply circuit For more details about the electric requirements and air supply requirements of I PLAS60 please refer to the installation and con...

Страница 22: ...the digital meter will display the corresponding current value 2T 4T function It is more convenient for the operator to carry out long time cutting with this function and it is unnecessary for the ope...

Страница 23: ...s to adjust it any more The filter regulator is shown as below figure Figure 3 7 Filter regulator If the operator wants to adjust the pilot arc gas according to his her own cutting habit he she only n...

Страница 24: ...fety trigger is equipped with the cutting torch A141 to avoid accidental start up When you prepare to carry out cutting with the cutting torch pull the yellow safety trigger backward to the direction...

Страница 25: ...e lifespan of the nozzle and electrode Pulling the cutting torch along the cutting direction is easier than pushing it to the opposite direction A ruler can be used as a guide in straight line cutting...

Страница 26: ...This may be caused by a The workpiece is too thick b The wearing parts used are inappropriate E g The wearing parts installed are not original c The cutting torch moves too fast or too slow The arc cr...

Страница 27: ...ing torch height controller is used Note The straightest cutting angle is located on the right of the cutting torch travelling path and there is always a certain angle on the left To check out whether...

Страница 28: ...earing parts will cause discontinuous scum Flatness of the cut surface The typical plasma cut surface appears slightly concave The cut surface may be more concave orconvex Keep the cutting torch at a...

Страница 29: ...This may be caused by a The cutting speed is inappropriate b The current is set too low c The wearing parts of the torch are worn The cutting angle is not straight This may be cause by a The moving d...

Страница 30: ...1 7 160 5mm 150 5 330 40 1 7 160 5mm 150 5 150 50 1 7 160 7mm 150 5 100 60 1 7 160 7mm 150 5 80 Cutting stainless steel with air plasma cutter Plate thickness mm Orifice diameter of contact tip mm Cut...

Страница 31: ...according to the table below and clean or replace components when necessary 3 In order to ensure the high performance of the machine please choose components provided or recommended by our company wh...

Страница 32: ...ments Remarks Cutting torch Check it according to the operator s manual of the cutting torch Gas hose Check if the joints are tightly connected Check if the hoop is loosely fixed when hoop is used Whe...

Страница 33: ...ug of the machine is pulled out before uncovering the cutting machine When the machine is powered on keep hands hair and tools away from the moving parts such as the fan to avoid personal injury or ma...

Страница 34: ...oke Beware of corrosion Please clean the plastic parts with neutral detergent Check the indicating meter and correct any errors before every time you use the machine Check if the wearing parts are cor...

Страница 35: ...it can also be implemented by qualified individuals with professional knowledge in electrical engineeringand cutting machine Note All changes and treatment for the dielectric withstand voltage test s...

Страница 36: ...ake sure that the gas supply circuit is connected to the power supply and that the gas supply circuit is powered on 2 Check if there is gas leakage in the gas supply circuit and test the pressure of t...

Страница 37: ...ting cable is correctly connected and in good contact 6 Whether the gas circuit is in good condition whether the gas regulator is normal 7 Whether the terminals on the PCBs are connected and in good c...

Страница 38: ...ix the fixing frame for the filter on the machine or fix the filter on the fixing frame with a wrench 7 Reconnect the air supply device and check if there is gas leakage 8 Check if the whole gas filte...

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