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OWN

ER’S MANUAL                                                                            - 10 -                                                                  I-PLAS25/40 

 

 

QUESTIONS TO BE RUN INTO DURING CUTTING 

Fittings, welding materials, environment factor, supply powers maybe have something to do with welding. User must try 

to improve welding environment. 

A

 Cutting surface is rough, poor cutting result: 

The machine may be not well operated. You can check it as follow: 

1.  Make sure the compressed air supply has enough pressure which is not less than 0.3MPa

3Kg/cm

2

, and its range 

is±0.05Mpa. 

2.  Electrode and nozzle are not matched with current. Check as follow: 

Current 

10-30A 

30-40A 

60-100A 

100-120A 

Nozzle

 

1.0mm 

1.2mm 

1.3mm 

1.4mm 

B

 Arc-striking is difficult and easy to pause: 

1.  Make sure quality of tungsten electrode is high. 

2.  Cutting current is too small and air flow is too big. And if cooling effect is too strong, it will lead to arc pause.   

3.  Power net voltage is low and input cable is too long. 

C

 Output current is not up to the rated value: 

When power voltage departs from the rated value, it will make the output current not matched with rated value; when 

voltage is lower than rated value, the max output may be also lower than rated value. 

D

 Current is not stabilizing when machine is being operated: 

It has something to do with factors as following: 

1.  Electric wire net voltage has been changed. 

2.  There is harmful interference from electric wire net or other equipment. 

E

 Electrode or nozzle burnt often: 

1.  Current is too big or nozzle is too small. 

2.  Air pressure is low and cooling effect is weak and nozzle is too hot. 

F

  Arc can not cut into the steel plate fully, or too much spatter: 

1.  Maybe the machine capacity can not meet the demand of that thickness, please use bigger machine. 

2.  Electrode or nozzle is burnt, please change it. 

 

           

  For  normal  operation  you  should  cut  from  the  edge  of  the  work  piece,  in  this  way  you  can  protect  the  torch 

from damage by spatter conglutination. 

 
 
 

Содержание I-PLAS 25

Страница 1: ...ZIKA OWNER S MANUAL I PLAS 25 40...

Страница 2: ...cription 3 4 Technical parameters table 4 5 Installation instruction 5 6 Operation instruction 7 7 Panel instruction 8 8 Notes or preventive measures 10 9 Questions to be run into during welding 11 10...

Страница 3: ...ors should be used to avoid breathing gases Arc rays Harmful to your eyes burn your skin Wear suitable protective mask light filter and protective garment to protect eyes and body Prepare suitable pro...

Страница 4: ...ly by the quickly flowing air and the temperature can be up to 10000 15000 centigrade degree That forms the electrolyte estate and then form strong plasma arc It has the functions of arc initiation cu...

Страница 5: ...ltage V 269 268 Current Range A 20 80 20 100 Rate output voltage V 112 120 Duty cycle 60 60 Efficiency 85 85 Power factor 0 93 0 93 Insulation Class F F Housing Protection Class IP21 IP21 Arcing Way U...

Страница 6: ...MANUAL 5 I PLAS25 40 Front Panel Instruction of I PLAS25 1 Current meter 2 Abnormal indicator 3 Current selection knob 4 Positive output terminal 5 Negative output terminal 6 Torch switch socket 7 Pi...

Страница 7: ...PANEL FUNCTION INSTRUCTION Front Panel Instruction of I PLAS40 1 Power switch 2 Current selection knob 3 Abnormal indicator 4 Current meter 5 Negative output terminal 6 Torch switch socket 7 Pilot ar...

Страница 8: ...essure resisting air pipe to connect the air intake and compressed air source tight the joint with hoop or other ways in case of gas leaking Dry gas with suitable pressure and flow should be supplied...

Страница 9: ...on the air valve turn up the pressure adjusting knob Turn the pressure to rated value meter inside shows Kgf cm 2 and then put down the knob means increasing pressure _ means decreasing pressure 6 Sca...

Страница 10: ...working area is adequately ventilated It is important for the performance and the longevity of the machine 2 Do not over load The operator should remember to watch the max duty current Response to the...

Страница 11: ...tage is low and input cable is too long C Output current is not up to the rated value When power voltage departs from the rated value it will make the output current not matched with rated value when...

Страница 12: ...tly 4 Avoid water and steam enter into inter machine if they enter into machine please dry inter machine then check insulation of machine 5 If welding machine will not be operated long time it must be...

Страница 13: ...and there is no DC 24V output Switch indicator is lit and fan is working However press control knob of torch there is no HF arc striking sound and inner red diode is lit 1 Check if MOS K34207 of top...

Страница 14: ...broken 3 Control circuit is broken Contact factory Abnormal indicator is lit meter is normal fan is normal 1 High pressure device is broken 2 IGBT is broken 3 Rectifier broken 4 Control board is brok...

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