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ZIEHL-ABEGG ZA top SM210.60, Оригинальная инструкция по эксплуатации, Страница: 34 / 96

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ZIEHL-ABEGG ZA top SM210.60 Скачать руководство пользователя страница 34

8.3.2.3

Mounting the brake
Scope of delivery for the brake and assembly kit (article 70029992) in case of replacement 

delivery

Pos.

Count

Designation

4

2

Varistor

12

6

Hexagon head screw M16 x 150 - 8.8 with washer

13

1

Brake body

14

1

Brake rotor

16

1

O-ring

19

4

Wire-end sleeves

20

1

Micro-active cloth

21

1

Feeler gauges, 13-part

22

1

Anti tamper paint 20 ml

23

1

Technical vaseline 50 g

24

1

Quick cleaner LOCTITE

®

 7063 400 ml

The assembly kit (article 70029992), including position 4 and 19 to 24 is optionally available and 

supplied in a separate folding box.

Translation of the original operating instructions

 ZAtop

 

–

 model series SM210.60B/SM210.70B

Service and maintenance

A-TBA17_01-GB 2023/46 Index 008Part.-No. 01013389-GB (EU-BD 1014/1)

34/96

Содержание ZA top SM210.60

Страница 1: ...7 B QGH 3DUW 1R 8 WRS 60 60 60 60 HDUOHVV SHUPDQHQW PDJQHW V QFKURQRXV PRWRU 2ULJLQDO RSHUDWLQJ LQVWUXFWLRQV 6WRUH IRU IXWXUH XVH...

Страница 2: ...e guard fastening in the case of a traction sheave diameter of 240 mm 13 4 5 2 Rope guard fastening in the case of a traction sheave diameter of 320 mm 13 4 5 3 Rope guard fastening in the case of a t...

Страница 3: ...with the lever for hand release 25 6 5 3 Releasing the brake with electric emergency power supply UPS 26 6 5 4 Automatic emergency evacuation 26 7 Faults and remedy 27 8 Service and maintenance 28 8 1...

Страница 4: ...onitor with microswitch 66 9 5 2 Assembly and adjustment of the release monitor with inductive proximity switch 68 9 6 EU Declaration of Conformity for Brake 72 9 7 UKCA Declaration of Conformity for...

Страница 5: ...e of unauthorized repairs or modi cations 1 4 Copyright These operating instructions contain copyright protected information The operating instructions may be neither completely nor partially photocop...

Страница 6: ...ioning and maintenance and servicing in connection with the elevator machine must have the corresponding quali cations and skills for these jobs Based on their training knowledge and experience as wel...

Страница 7: ...hermistor installed in the winding act as protection against excess temperatures in the elevator machine and must be evaluated When the thermistor are activated the energy supply to the elevator machi...

Страница 8: ...Product overview 3 1 Scope of application The ZAtop SM210 60B SM210 70B is designed as a gearless elevator machine for traction sheave rope elevators Owing to its very compact design the ZAtop SM210...

Страница 9: ...chine in the original packing Check packing and elevator machine for possible damage and report the forwarding agency about any damages caused by transport Shipping damages are not covered by our guar...

Страница 10: ...entally friendly in accordance with the legal stipulations 4 Mechanical installation 4 1 General mounting advises Mounting electrical connection and commissioning are only to be performed by trained s...

Страница 11: ...g elements should be used 4 3 Rope tting Figure 4 3 01 Fitting the ropes If the traction sheave should o er more grooves than the actual number of ropes the ropes must be applied on the sheave either...

Страница 12: ...rope guard depending on the angle of contact Figure 4 5 02 For wrap angle 180 Figure 4 5 03 Adjustability on both sides 5 Normal wrap angles 175 185 Figure 4 5 04 Adjustability on both sides 5 30 Nor...

Страница 13: ...he case of a traction sheave diameter of 320 mm For wrap angle 180 Figure 4 5 2 01 Rope guard for traction sheave diameter 320 mm Figure 4 5 2 02 3rd rope retainer optional with traction sheave diamet...

Страница 14: ...orque M8 8 8 23 Nm 4 5 4 Rope guard fastening in the case of a traction sheave diameter of 520 mm Adjustability on both sides 5 30 Normal wrap angles 30 185 Figure 4 5 4 01 Rope guard for traction she...

Страница 15: ...tool Never clean electrical equipment with water or similar liquids 5 2 EMC Directive Compliance with the EMC directive 2014 30 EU only applies to this product if frequency inverters tested and recom...

Страница 16: ...nverter con guration If the motor cable is not connected to the correct phase control of the elevator machine is not possible It can result in jerky movements or uncontrolled acceleration of the eleva...

Страница 17: ...oltage 2 5 V 5 3 7 2 Connection diagram with temperature sensor PT100 Figure 5 3 7 2 01 1 Shielding 2 red 3 black 5 4 Absolute encoder Attention Never touch the connection contacts on the position abs...

Страница 18: ...e encoder ECN1313 EnDat ECN1313 SSI Pin Function Designation Jumper M16 x 0 75 SV120 Jumper M23 x 1 Jumper D SUB 15 pole A 14 1 DATA Data line for communication with the absolute encoder B 17 2 DATA D...

Страница 19: ...coder ERN1387 Pin Function Designation Jumper M16 x 0 75 SV120 Jumper M23 x 1 Jumper D SUB 15 pole A 5 11 C Commutation signal cosine B 6 10 C Commutation signal inverse inverse cosine C 14 12 D Commu...

Страница 20: ...This means that the brake is maintenance free and only the air gap has to be checked as described in the Maintenance and repair Inspection intervals Checking the air gap chapter 5 5 2 Mechanical rele...

Страница 21: ...re 5 5 4 2 01 Simpli ed diagram for brake control 1 mains 2 Button two circuit test 3 4 Open brake button 5 Recti er K3 Brake contactor activated by safety circuit K4 Brake contactor activated by cont...

Страница 22: ...strength 2 mA DC 4 Operating voltage range 10 30 V DC 5 Shown with currentless brake 5 6 Forced ventilation The forced ventilation is optional and can be added afterwards 5 6 1 Technical data Voltage...

Страница 23: ...lves discovering of failure critical and hazardous conditions The relevant operator is responsible for safety The descriptions below are intended as recommendations for the technical procedure and do...

Страница 24: ...in the Electrical installation Brake Brake control chapter The logic of the principle circuit diagram should be understood Transferability to the relevant application must be veri ed and ZIEHL ABEGG S...

Страница 25: ...nverter type ZAdyn 4C This is always e ective even in the event of a power failure The short circuit generates a speed dependent braking torque The maximum braking torque is achieved at lower speeds D...

Страница 26: ...release action 6 5 3 Releasing the brake with electric emergency power supply UPS By means of an uninterruptible power supply UPS the brake can be opened electrically For this purpose for example the...

Страница 27: ...r remove it and loosen the brake rotor carefully from the armature plate Brake switching noises Brake is switched on the DC side Modify the control to AC switching for nor mal operation Fit an additio...

Страница 28: ...other person than the one who does the check 8 2 Inspection intervals During commissioning or after the rst 3 months every year Distance of the rope guard x x Check vibration isolation The thickness o...

Страница 29: ...oduce more than 10 mm into the air gap to avoid damage to the dampers of noise or deterioration by the springs 8 3 Spare parts Spare parts and accessories not supplied by ZIEHL ABEGG SE have not been...

Страница 30: ...e encoder AE S64 SinCos 07 AE see A TIA20_13 D GB 8 3 2 Replacement of the brake During the mounting as well as the dismounting also the operating manual of the brake has to be observed Risk of death...

Страница 31: ...ement of the absolute encoder Wire cutter Cable stripper Crimper Slotted screwdriver 0 6 x 3 5 Screw wrench size 13 screw wrench SW 24 Torque wrench for tightening torque 183 Nm with SW 24 screw wrenc...

Страница 32: ...crew wrench SW 13 and remove the xing plate 6 9 Dismount the absolute encoder 8 see chapter Replacement of the absolute encoder 10 Unscrew adapter shaft 9 from the motor shaft with wrench 10 and screw...

Страница 33: ...rocedure using a screw wrench SW 24 14 Take o the brake body 13 ATTENTION Weight of the brake body is approx 90 kg 15 Remove the brake rotor 14 from the toothed motor shaft The brake rotor may only be...

Страница 34: ...leeves 20 1 Micro active cloth 21 1 Feeler gauges 13 part 22 1 Anti tamper paint 20 ml 23 1 Technical vaseline 50 g 24 1 Quick cleaner LOCTITE 7063 400 ml The assembly kit article 70029992 including p...

Страница 35: ...he gear teeth engage easily 5 O ring may not be damaged 6 Caution Due to the great weight of the brake body we recommend you to secure and change the brake body by using an eye bolt M12 A and appropri...

Страница 36: ...A 0 65 mm This air gap must be present in the area of the vertical central axis of both armature disks 19 See the brake operating instructions in the appendix 15 Check the air gap B 0 25 mm between t...

Страница 37: ...proximity switches see chapter Brake operating instructions release monitor in the appendix at the original operating instructions The micro switches inductive proximity switches will otherwise have...

Страница 38: ...st only be carried out by quali ed personnel and with special devices in the factory Warning The drawbars of the elevator machine must not be released under any circumstances 8 3 5 Retro ttiing the fo...

Страница 39: ...the intended thread A A exceeding of the tightening torque leads to the damage of the thermostat switch 8 3 5 4 Mounting of the forced ventilation 1 Unscrew eye bolt M12 B from the housing 2 Fasten th...

Страница 40: ...850 1000 Maximum torque Nm 1450 1700 maximum short circut torque Nm 630 at 25 rpm 750 at 25 rpm permissible radial load kg 4500 4500 Speed m s 1 6 1 6 Table 9 1 1 Table shows typical data other values...

Страница 41: ...e Nm 1200 Operating voltage VDC 207 Power W 158 Electrical protection rating IP 54 Mechanical protection rating IP 10 9 1 5 1 Micro switch Minimum switching capacity mA V DC 10 12 Maximum rating A V A...

Страница 42: ...2 1 Dimension sheet ZAtop SM210 60B SM210 70B Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU...

Страница 43: ...onal brake with manual hand release 9 Levers for hand release may inserted each 90 10 Optional forced ventilation 11 Resulting rope force 12 Unevenness of the mounting surface maximum 0 1 mm 13 Type r...

Страница 44: ...wing Directives of the Union Machinery directive 2006 42 EC EMC Directive 2014 30 EU The following harmonized standards have been applied EN ISO 12100 2010 Safety of machine tools General principles f...

Страница 45: ...ded and or operations carried out subsequently by the nal user The authorised representative for the assembly of the technical le is Mr Roland Hoppenstedt see above for address K nzelsau 03 08 2021 Lo...

Страница 46: ...f Machinery Safety Regulations 2008 SI 2008 1597 Electromagnetic Compatibility Regulations 2016 SI 2016 1091 The following designated standards have been used EN ISO 12100 2010 Safety of machine tools...

Страница 47: ...h are added and or operations carried out subsequently by the nal user The person authorised to compile the technical le is Mr Andr Lagies see above for address K nzelsau 05 08 2022 place and date of...

Страница 48: ...5 Operating instructions brake Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 48 9...

Страница 49: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 49 96...

Страница 50: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 50 96...

Страница 51: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 51 96...

Страница 52: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 52 96...

Страница 53: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 53 96...

Страница 54: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 54 96...

Страница 55: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 55 96...

Страница 56: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 56 96...

Страница 57: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 57 96...

Страница 58: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 58 96...

Страница 59: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 59 96...

Страница 60: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 60 96...

Страница 61: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 61 96...

Страница 62: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 62 96...

Страница 63: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 63 96...

Страница 64: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 64 96...

Страница 65: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 65 96...

Страница 66: ...djustment of the release monitor with microswitch Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB...

Страница 67: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 67 96...

Страница 68: ...nt of the release monitor with inductive proximity switch Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 010...

Страница 69: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 69 96...

Страница 70: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 70 96...

Страница 71: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 71 96...

Страница 72: ...Declaration of Conformity for Brake Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1...

Страница 73: ...A Declaration of Conformity for Brake Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014...

Страница 74: ...8 EU Type Examination Certi cate Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 74...

Страница 75: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 75 96...

Страница 76: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 76 96...

Страница 77: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 77 96...

Страница 78: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 78 96...

Страница 79: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 79 96...

Страница 80: ...pe examination certi cate Increases in the index added with for a type examination certi cate are only used for technical improvements and are approved by the authorised body with this condition Trans...

Страница 81: ...9 UK Type Examination Certi cate Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 81...

Страница 82: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 82 96...

Страница 83: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 83 96...

Страница 84: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 84 96...

Страница 85: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 85 96...

Страница 86: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 86 96...

Страница 87: ...evator Vmax maximum tripping speed of the elevator Type DTS Nbn Nbmax Vn 1 1 Vmax 1 1 Vn 2 1 Vmax 2 1 mm min 1 min 1 m s m s m s m s SM210 SM210B 240 400 460 5 03 5 78 2 51 2 89 SM210 SM210B 320 400 4...

Страница 88: ...load capacity of shafts and axles Part 3 Strenght of materials DIN 743 3 Corrigendum 1 2014 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials Corrigendum to DIN 743 3 20...

Страница 89: ...ion sheave materi als Steel DIN EN 10083 3 2007 01 42CrMo4 QT 1 7225 QT Permissible brake rotor materials DIN EN 1706 2013 12 AC AlZn10Si8Mg AC71100 tensile strength ReN 210 N mm2 Load data Maximum pe...

Страница 90: ...ction and strength appropriate to the forces imposed on the bearings It should be noted that on the brake side only braking torque is applicable because the calculation does not take into account the...

Страница 91: ...load capacity of shafts and axles Part 3 Strenght of materials DIN 743 3 Corrigendum 1 2014 12 Calculation of load capacity of shafts and axles Part 3 Strenght of materials Corrigendum to DIN 743 3 20...

Страница 92: ...ion sheave materi als Steel DIN EN 10083 3 2007 01 42CrMo4 QT 1 7225 QT Permissible brake rotor materials DIN EN 1706 2013 12 AC AlZn10Si8Mg AC71100 tensile strength ReN 210 N mm2 Load data Maximum pe...

Страница 93: ...ction and strength appropriate to the forces imposed on the bearings It should be noted that on the brake side only braking torque is applicable because the calculation does not take into account the...

Страница 94: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 94 96...

Страница 95: ...Translation of the original operating instructions ZAtop model series SM210 60B SM210 70B Enclosure A TBA17_01 GB 2023 46 Index 008Part No 01013389 GB EU BD 1014 1 95 96...

Страница 96: ...nical changes Customer Service phone 49 7940 16 308 fax 49 7940 16 249 drives service ziehl abegg com Headquarters ZIEHL ABEGG SE Heinz Ziehl Stra e 74653 K nzelsau Germany phone 49 7940 16 0 fax 49 7...

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