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AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS 

Page 4 

 

 

 

 

 

© 2016 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27789 Rev. A, 10/16 

1.10 Electrical 

Requirements

 

 

All wiring external to the cabinet is provided by the user 
to comply with local electrical codes.  

 

1.10.1

  Electrical requirements depend on the size and 

phase of the dust collector exhauster motor. NOTE: Full 
load amps (FLA) shown below are for the motor only; 
the lights draw less than one amp. Standard cabinets 
are supplied as follows: 

 

900 cfm reclaimer: 2 HP, 208/230/460V, 3-PH, 60 HZ  
  Supplied with 230-volt control panel unless 460-volt is 

specified at the time the order is placed. 
FLA 208/5.5, 230/5.6, 460/2.8. 

 

1.10.2

  A control panel and starter are provided with 

230-volt controls unless 460-volt is specified on the 
order. Power from the user's disconnect has to be wired 
to it. Additional wiring information is in Section 2.11. A 
wiring schematic is enclosed in the control panel. 
 

 
 
2.0 INSTALLATION 

 

 

2.1 

General Installation Notes

 

 

2.1.1

  To avoid damage to the light assembly and air 

intake stack, they are shipped inside the cabinet. Install 
the light assembly and intake stack on the outside top of 
the cabinet (ref Figure 1), using the adhesive-backed 
gasket and fasteners provided. Install the light conduit 
and wiring to the control panel, and wire it per the wiring 
schematic packed in the panel. Refer to Section 2.11.  

 

 

 

WARNING 

Use an approved ladder or lift and fall 
protection when installing or servicing the light 
assembly or air intake stack. Do not climb on 
top of the cabinet. The cabinet top will not 
support body weight and could cause injury.

 

 
 

2.1.2

  The cabinet must be placed on a flat level 

surface. If the surface is not flat, the cabinet could flex, 
causing the door alignment to shift. If the floor is not 
level, shim the leg(s) as required to align the doors.  
 

2.1.3

  Use the eyebolts on the four top corners to lift 

and maneuver the cabinet. 

Do not lift the cabinet from 

the hopper or lower frame.  

 

NOTICE

 

Do not use a forklift to lift the cabinet from the 
hoppers or lower frame. The cabinet hopper is 
not designed to support the weight of the 
cabinet. The lower frame is designed to support 
distributed weight. Using a forklift on the 
hoppers or frame may cause damage. 

 

2.1.4

  Refer to Figure 1 for the general arrangement 

and Figure 4 for the control line schematic. Select a 
location where compressed air and electrical service are 
available. The cabinet location must comply with OSHA 
and local safety codes. Allow for full access to all doors 
and service areas and for efficient handling of large 
parts. Provide enough clearance in front of the dust 
collector to remove the dust drawer without tipping. 
Ideally, locate the blast machine directly behind the 
cabinet with the blast hose connection toward the 
cabinet. The reclaimer may be rotated on the blast 
machine to make hose connections with as few bends 
as possible. Determine the best location for all 
components and position them before making 
compressed air connections, electrical connections, and 
attaching flex hose. 

 
2.1.5

  Refer to the dust collector owner’s manual to 

set up the dust collector and prepare it for operation. 

 
2.2 

Assemble Blast Machine and Reclaimer 

 

 

2.2.1

  Apply adhesive-backed strip gasket to the top of 

the flange on the blast machine. Punch out an opening 
at each bolt hole. 
 

2.2.2

  If the optional storage segment is used, place it 

on the blast machine. The access door should be on the 
bottom, and rotated to allow access. Bolt into place. 
Apply adhesive-backed gasket to the top flange as 
described in Section 2.2.1 
 

2.2.3

  Use a lift to raise the reclaimer over the blast 

machine assembly, and lower it in place. Attach with 
fasteners provided. 

Note: Optional 1200 cfm and 

larger reclaimers are mounted on legs. Slide the 
blast machine under the reclaimer and bolt flanges 
together.

 

 

 

WARNING 

Do not work under the reclaimer while it is 
hanging from the lifting device. Severe injury or 
death could occur if the reclaimer is released 
before it is secured to the blast machine.

 

 

Содержание AEROLYTE PRN 6060-A

Страница 1: ...the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability of or...

Страница 2: ...t in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoi...

Страница 3: ...shops holding a National Board R Stamp Welding performed by any welder not properly qualified per the ASME code voids the Clemco ASME certification 1 5 3 Do not exceed the maximum working pressure ra...

Страница 4: ...for different working conditions Several variables including media flow and nozzle wear affect cfm consumption Figure 2 1 7 Dust Collector Options 1 7 1 RPH Dust Collector The RPH 2 is the standard d...

Страница 5: ...net Do not lift the cabinet from the hopper or lower frame NOTICE Do not use a forklift to lift the cabinet from the hoppers or lower frame The cabinet hopper is not designed to support the weight of...

Страница 6: ...regulator Refer to the schematic in Figure 4 2 6 Connect Blast Hose WARNING Hose disconnection while under pressure could cause serious injury Use safety lock pins and safety cables on all coupling co...

Страница 7: ...ressure could cause serious injury Figure 5 2 9 2 Install an isolation valve at the air source to enable depressurization for service and connect a 1 ID or larger air line from the air source to the a...

Страница 8: ...e amperage on initial start up if the motor draws excessive amperage gradually close the dust collector damper located on the exhauster outlet on RPH dust collectors until the amperage is within the s...

Страница 9: ...a 5 16 socket to attach the door curtains 3 1 3 For front walls place the batten strip over the curtain and clamp it in position on the front slope above the break as shown in Figure 7 Match drill 187...

Страница 10: ...shown 3 4 2 3 Make sure the weight of the track is evenly distributed over the hoppers and match drill through the cabinet wall at the four hole locations in the end support bar for 3 8 fasteners If n...

Страница 11: ...workcar moves smoothly on all tracks anchor the outside track to the floor through the holes in the foot pads 3 4 5 5 Raise the hinged track until the locking hole in the pivot bars is aligned with t...

Страница 12: ...arts 4 3 4 Close door the door interlock system will prevent blasting if the door is open 4 3 5 Insert hands into gloves 4 3 6 To blast hold the nozzle holder or hose just behind the nozzle holder poi...

Страница 13: ...is set push in on the knob to lock it and maintain the setting 5 1 4 If the application requires blasting below 40 psi first pressurize the blast machine at 40 psi and then turn the pressure to the r...

Страница 14: ...djustments are made by loosening the handle s tensioning knob and moving the handle to achieve the correct setting When the correct setting is established tighten the locking knob to prevent movement...

Страница 15: ...en the manometer tube is removed Capping the fitting will prevent leaks that alter the reclaimer s separation efficiency The readings are reference points so it doesn t matter where the readings are t...

Страница 16: ...losed Figure 18 8 Pull thru reclaimers only Insert the needle into straight section of flex hose about 8 inches above the top of the reclaimer The manometer must be vertical when taking pressure readi...

Страница 17: ...that couplings are secure and lock pins and safety cables are in place 6 2 2 Check coupling gaskets couplings and nozzle holders for leaks and wear Replace as necessary 6 2 3 Inspect nozzle for wear R...

Страница 18: ...nses prolongs the life of the view window 7 2 2 The best way to install a cover lens is to remove the window from the cabinet If for some reason it is not practical to remove the window the lens may b...

Страница 19: ...pect the gaskets when changing the view window Replace the window frame gasket and cabinet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or oth...

Страница 20: ...with the pop up valve on it into position inside the machine Tighten the guide wrench snug but not wrench tight Over tightening the guide will make it difficult to remove next time the pop up valve ne...

Страница 21: ...hould be free of deep abrasion and move freely in the spindle guide s bore If it is badly abraded drags in the bore or is loose in the bore replace the piston assembly 7 10 8 Lubricate the cylinder wa...

Страница 22: ...ction in flex hose between the cabinet hopper and reclaimer inlet 8 1 10 Nozzle worn Replace the nozzle when its orifice diameter has increased by 1 16 8 2 Abnormally high media consumption 8 2 1 Fill...

Страница 23: ...ze refer to Section 8 7 8 6 3 Make sure the media metering valve and the choke valve are open 8 7 Blast machine does not pressurize 8 7 1 Make sure the air compressor is operating and air supply valve...

Страница 24: ...buildup in cabinet hopper does not convey to reclaimer NOTE Do not pour media directly into the cabinet hopper as overfilling may occur Overfilling will result in media carryover to the dust collector...

Страница 25: ...eet uncoupled 21121 NOTE Supa hose requires the use of contractor thread nozzle holder and nozzle Nozzle holder w contr thread for 3 4 Supa hose 11398 Coupling for 3 4 Supa hose 11395 Gasket coupling...

Страница 26: ...requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 26 Turntable with...

Страница 27: ...9 3 View Window Assembly Figure 29 Item Description Stock No 1 Window glass 20 x 30 laminated 12213 2 Gasket 5 16 x 3 4 applied to cabinet per foot 9 feet required 00189 3 Gasket 5 32 x 3 4 applied to...

Страница 28: ...se 11798 10 Grommet blank 13666 11 Support adaptor blast hose 16554 12 Gasket blast hose support adaptor 13426 13 Muffler outlet 05068 14 Foot pedal assembly less tubing 20483 with tubing 14 feet 2019...

Страница 29: ...ptor elbow 1 4 male NPT x 3 8 tube 11685 12 Valve 1 piston outlet 01967 13 Nipple 1 4 Hex 02808 14 Tee 1 4 brass 02025 15 Bushing 1 4 x 1 8 NPT 02010 16 Hose assembly 1 x 10 exhaust 23915 17 Muffler 1...

Страница 30: ...699 12 Guide 1 1 4 x 6 toe 01722 13 Seat pop up valve 02325 14 Valve 1 piston outlet 01967 15 Regulator 1 pilot operated w gauge 12052 16 Gauge 1 4 cbm 01908 17 Filter 1 manual drain 22424 18 Check va...

Страница 31: ...e bolt spacer 02431 10 Valve handle pin 20246 11 Gauge unit 02433 12 Set screw 1 4 NC x 1 2 square head 03080 13 Spring compression 01982 14 Stud 02436 15 Packing gland 02437 16 O ring 7 8 OD 21165 17...

Страница 32: ...6 ID for 1200 cfm w steel media 12468 7 ID for 1200 cfm conventional use 12469 7 ID for 1800 cfm w steel media 12469 8 ID for 1800 cfm conventional use 12470 4 Hose unlined flex specify feet required...

Страница 33: ...5 mesh with magnets 23146 6 Door assembly w gasket and latch 14271 7 Gasket door 11745 8 Spring latch assembly 12263 9 Gasket 2 adhesive backed per foot specify ft required 13089 10 Vortex cylinder a...

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