Zero AEROLYTE PRN 6060-A Скачать руководство пользователя страница 15

 

AEROLYTE 6060A and 7070A G2 PRESSURE CABINETS 

Page 14 

 

 

 

 

 

© 2016 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 27789 Rev. A, 10/16 

pressure inside the cabinet may cause the doors to flex 
inward. Tests should be performed with the exhauster 
running. 
 
 
 
 
 

 

 

Figure 16 

 

 

5.6 

Cabinet Air-Inlet Damper (cabinet static 

pressure) 

 

5.6.1

  Once the inlet is initially set per Section 2.13, it 

seldom requires readjustment. The initial setting 
produces approximately .5

 to .75

 of static pressure in 

the cabinet enclosure. 

Do not confuse cabinet static 

pressure with reclaimer static pressure which is 
controlled by the dust collector damper, as noted in 
Section 5.3. Reclaimer pressure must be set before 
cabinet pressure.

  

 
5.6.2

  Using a manometer (as noted in Section 5.7 and 

listed in Section 9.1) is the most accurate method of 
monitoring and adjusting cabinet pressure. Following the 
instructions packed with the manometer, start the 
exhauster and insert the needle into a glove, and adjust 
pressure using the inlet damper. Open the damper 
farther to decrease static pressure or close it farther to 
increase pressure. 
 

5.6.3

  If a manometer is not available, use the gloves 

as an indicator. With the exhauster running, the gloves 
should be inflated, but not elevated off the grate. 
 

 
 

5.7 Optional 

Manometer 

 

NOTE: These instructions show several methods of 
taking static pressure readings (negative pressure) on 
cabinet reclaimers using a flexible tube manometer. Use 
the method best suited for the application. The 
instruction explains the processes for taking periodic 
readings and shows how to permanently install the 
manometer for taking frequent readings. Permanent 
fittings should be installed when rigid ducting is used, or 
when the manometer installation is permanent. Use 
silicone sealer or other sealant to seal around the fitting 
to prevent leaks. The fitting should be capable of being 
capped when the manometer tube is removed. Capping 
the fitting will prevent leaks that alter the reclaimer’s 
separation efficiency. The readings are reference points 
so it doesn’t matter where the readings are taken as 
long as they are always taken at the same location. 
Taking readings at different locations could produce 
different results. Static pressure readings at the door are 
generally 0.5" to 1" lower than those taken above the 
reclaimer.  
 

5.7.1

  Refer to directions packed with the manometer 

for preparation and operating instructions for the 
manometer. 
 

5.7.2

  Connect one end of the 3/16" ID tubing to one of 

the tubing connectors (elbow) at the top of the 
manometer, by pushing it over the barbed adaptor. 
 

5.7.3

  Leave the needle protector on the needle and 

insert the needle into the other end of the tubing. The 
ends of the tubing must fit tight on the manometer and 
needle; leaks will give inaccurate readings. 

 
5.7.4

  Open both manometer valves (elbows) per the 

instructions provided with the manometer. 
 

5.7.5

  Magnets on the manometer hold it in position on 

the reclaimer body. The manometer must be vertically-
plumb so the fluid is level on both sides.  

 
5.7.6

 

Adjust the slide rule to align the zero with the 

fluid level. Refer to Figure 18. 

 
5.7.7

  Needle placement: Ref. Figure 17. 

 
5.7.7.1

 

Taking readings in the flex hose:

 Remove the 

needle protector, and insert the needle into the flex hose 
approximately 8" from the top of the reclaimer.  
 

5.7.7.2  Taking readings at the reclaimer door:

 Open 

the reclaimer fill door, remove the needle protector and 
place the needle so the point is inside the door opening. 
Carefully close the door on the needle. The side of the 
needle will embed into the rubber, creating an airtight 
seal.

 

Over-travel Stop 

Adjusting Screw Nut 

Loosen, and move sideways to 
center the adjusting screw on the 
over-travel stop. 

Adjusting Screw 

Adjust the screw to depress the 
valve stem when door is closed. 

Actuator Adjusting Bracket 

Loosen the bracket screws, and 
move the bracket up or down to 
center the adjusting screw on the 
over-travel stop. 

Bracket Screws 

Cabinet Door 

Содержание AEROLYTE PRN 6060-A

Страница 1: ...the products described in this material may be combined with other products by the user for purposes determined solely by the user No representations are intended or made as to the suitability of or...

Страница 2: ...t in minor or moderate injury WARNING Warning indicates a hazardous situation that if not avoided could result in death or serious injury DANGER Danger indicates a hazardous situation that if not avoi...

Страница 3: ...shops holding a National Board R Stamp Welding performed by any welder not properly qualified per the ASME code voids the Clemco ASME certification 1 5 3 Do not exceed the maximum working pressure ra...

Страница 4: ...for different working conditions Several variables including media flow and nozzle wear affect cfm consumption Figure 2 1 7 Dust Collector Options 1 7 1 RPH Dust Collector The RPH 2 is the standard d...

Страница 5: ...net Do not lift the cabinet from the hopper or lower frame NOTICE Do not use a forklift to lift the cabinet from the hoppers or lower frame The cabinet hopper is not designed to support the weight of...

Страница 6: ...regulator Refer to the schematic in Figure 4 2 6 Connect Blast Hose WARNING Hose disconnection while under pressure could cause serious injury Use safety lock pins and safety cables on all coupling co...

Страница 7: ...ressure could cause serious injury Figure 5 2 9 2 Install an isolation valve at the air source to enable depressurization for service and connect a 1 ID or larger air line from the air source to the a...

Страница 8: ...e amperage on initial start up if the motor draws excessive amperage gradually close the dust collector damper located on the exhauster outlet on RPH dust collectors until the amperage is within the s...

Страница 9: ...a 5 16 socket to attach the door curtains 3 1 3 For front walls place the batten strip over the curtain and clamp it in position on the front slope above the break as shown in Figure 7 Match drill 187...

Страница 10: ...shown 3 4 2 3 Make sure the weight of the track is evenly distributed over the hoppers and match drill through the cabinet wall at the four hole locations in the end support bar for 3 8 fasteners If n...

Страница 11: ...workcar moves smoothly on all tracks anchor the outside track to the floor through the holes in the foot pads 3 4 5 5 Raise the hinged track until the locking hole in the pivot bars is aligned with t...

Страница 12: ...arts 4 3 4 Close door the door interlock system will prevent blasting if the door is open 4 3 5 Insert hands into gloves 4 3 6 To blast hold the nozzle holder or hose just behind the nozzle holder poi...

Страница 13: ...is set push in on the knob to lock it and maintain the setting 5 1 4 If the application requires blasting below 40 psi first pressurize the blast machine at 40 psi and then turn the pressure to the r...

Страница 14: ...djustments are made by loosening the handle s tensioning knob and moving the handle to achieve the correct setting When the correct setting is established tighten the locking knob to prevent movement...

Страница 15: ...en the manometer tube is removed Capping the fitting will prevent leaks that alter the reclaimer s separation efficiency The readings are reference points so it doesn t matter where the readings are t...

Страница 16: ...losed Figure 18 8 Pull thru reclaimers only Insert the needle into straight section of flex hose about 8 inches above the top of the reclaimer The manometer must be vertical when taking pressure readi...

Страница 17: ...that couplings are secure and lock pins and safety cables are in place 6 2 2 Check coupling gaskets couplings and nozzle holders for leaks and wear Replace as necessary 6 2 3 Inspect nozzle for wear R...

Страница 18: ...nses prolongs the life of the view window 7 2 2 The best way to install a cover lens is to remove the window from the cabinet If for some reason it is not practical to remove the window the lens may b...

Страница 19: ...pect the gaskets when changing the view window Replace the window frame gasket and cabinet window opening gasket at the first sign of media leakage around the view window or if gaskets are worn or oth...

Страница 20: ...with the pop up valve on it into position inside the machine Tighten the guide wrench snug but not wrench tight Over tightening the guide will make it difficult to remove next time the pop up valve ne...

Страница 21: ...hould be free of deep abrasion and move freely in the spindle guide s bore If it is badly abraded drags in the bore or is loose in the bore replace the piston assembly 7 10 8 Lubricate the cylinder wa...

Страница 22: ...ction in flex hose between the cabinet hopper and reclaimer inlet 8 1 10 Nozzle worn Replace the nozzle when its orifice diameter has increased by 1 16 8 2 Abnormally high media consumption 8 2 1 Fill...

Страница 23: ...ze refer to Section 8 7 8 6 3 Make sure the media metering valve and the choke valve are open 8 7 Blast machine does not pressurize 8 7 1 Make sure the air compressor is operating and air supply valve...

Страница 24: ...buildup in cabinet hopper does not convey to reclaimer NOTE Do not pour media directly into the cabinet hopper as overfilling may occur Overfilling will result in media carryover to the dust collector...

Страница 25: ...eet uncoupled 21121 NOTE Supa hose requires the use of contractor thread nozzle holder and nozzle Nozzle holder w contr thread for 3 4 Supa hose 11398 Coupling for 3 4 Supa hose 11395 Gasket coupling...

Страница 26: ...requires 2 11517 3 Protector bearing 13479 4 Bolt 1 2 NC 2 long for 30 and 40 turntable 03456 2 1 2 long for 48 turntable 03457 5 Lock washer 1 2 03516 6 Nut 1 2 NC hex 03511 Figure 26 Turntable with...

Страница 27: ...9 3 View Window Assembly Figure 29 Item Description Stock No 1 Window glass 20 x 30 laminated 12213 2 Gasket 5 16 x 3 4 applied to cabinet per foot 9 feet required 00189 3 Gasket 5 32 x 3 4 applied to...

Страница 28: ...se 11798 10 Grommet blank 13666 11 Support adaptor blast hose 16554 12 Gasket blast hose support adaptor 13426 13 Muffler outlet 05068 14 Foot pedal assembly less tubing 20483 with tubing 14 feet 2019...

Страница 29: ...ptor elbow 1 4 male NPT x 3 8 tube 11685 12 Valve 1 piston outlet 01967 13 Nipple 1 4 Hex 02808 14 Tee 1 4 brass 02025 15 Bushing 1 4 x 1 8 NPT 02010 16 Hose assembly 1 x 10 exhaust 23915 17 Muffler 1...

Страница 30: ...699 12 Guide 1 1 4 x 6 toe 01722 13 Seat pop up valve 02325 14 Valve 1 piston outlet 01967 15 Regulator 1 pilot operated w gauge 12052 16 Gauge 1 4 cbm 01908 17 Filter 1 manual drain 22424 18 Check va...

Страница 31: ...e bolt spacer 02431 10 Valve handle pin 20246 11 Gauge unit 02433 12 Set screw 1 4 NC x 1 2 square head 03080 13 Spring compression 01982 14 Stud 02436 15 Packing gland 02437 16 O ring 7 8 OD 21165 17...

Страница 32: ...6 ID for 1200 cfm w steel media 12468 7 ID for 1200 cfm conventional use 12469 7 ID for 1800 cfm w steel media 12469 8 ID for 1800 cfm conventional use 12470 4 Hose unlined flex specify feet required...

Страница 33: ...5 mesh with magnets 23146 6 Door assembly w gasket and latch 14271 7 Gasket door 11745 8 Spring latch assembly 12263 9 Gasket 2 adhesive backed per foot specify ft required 13089 10 Vortex cylinder a...

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