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RVZC30 (and BB/T/TBB/WA), RVZP30 (and BB/T/TBB/WA), RVC24

28

0407

Electric Defrost Operation

The compressor stops when the defrost is initiated in a non-
pump-down system.  On pump-down systems, the liquid line
solenoid will be de-energized when the defrost is initiated.  The
clock will energize the 208/230 volt defrost heater, and ener-
gize the normally closed 208/230 volt contactor or relay. This
de-energizes the 115-volt fans, lights and anti-sweat heaters. If
you don’t have a light circuit limit thermostat, the lights will not
de-energize.

After the defrost period, the compressor will operate. When
the coil temperature r5°F, the fan, light and anti-sweat
heater limit thermostats (Klixons) will close, starting the fans,
lights and anti-sweat heaters.

Gas Defrost Operation

Several types of gas defrost methods in conjunction with time
actuated, time or temperature terminated defrost timers can be
used to defrost the evaporator.

The refrigeration system designer and installer are responsible
for correct line sizing for effective gas defrost and liquid return
from the freezers. Sizing and component selection depend on
the type of defrost, size, and location of high side refrigeration
system.

Zero Zone freezers equipped for gas defrost consist of a side
port distributor and a TXV check valve for coil defrost, and a
suction line check valve to bypass hot gas to the serpentine
coil.  The serpentine coil is attached to the bottom of the pan to
ensure pan and drain defrost.

The timer starts the gas defrost cycle by energizing a solenoid,
reversing valve, or directional valve. The gas is injected from
the source into the suction line of the evaporator to be de-
frosted. The gas flows into the serpentine coil attached to the
floor of the case and then into the evaporator. Condensed liq-
uid leaves the evaporator through the side port distributor,
through a check valve into the liquid line. (Figures 28 & 29).
General Notes

The refrigeration technician should recheck coil condition
after one week of retail operations to be certain that the fre-
quency and duration of defrost is adequate for the particular
store and locality. For example, if defrost voltage is below
200 volts, additional fail-safe time may be required.

When using time terminated defrost, defrost termination ther-
mostat should be wired in series with the defrost heater.

Defrost termination thermostats may be wired in series
for multiple evaporator installations.

Defrost termination thermostats may be used as a digital
input for electronic controllers.

Limit Thermostat

Each freezer has factory set limit thermostats (Klixons) attached
to the return bends of the coil on the right end of the freezer to
regulate the operation of the evaporator fans and anti-sweat
door heaters.  A limit thermostat is optional for the light circuit.
When a limit thermostat is provided in the lighting circuit, the
lights will be off during defrost.

IMPORTANT! OPERATION OF THE LIMIT THERMOSTATS
CAUSES THE EVAPORATOR FANS, FREEZER LIGHTS, AND
ANTI-SWEAT DOOR HEATERS TO REMAIN OFF UNTIL THE
COMPRESSOR IS OPERATING AND THE COIL TEMPERA-
TURE IS BROUGHT BELOW THE THERMOSTAT CUT-IN SET-
TING (+5°F ). SUPERHEAT MUST BE SET CORRECTLY BY
THE INSTALLING CONTRACTOR FOR PROPER THERMOSTAT
OPERATION.

When the freezer first operates, the fans and lights may cycle
off and on a few times until coil temperature is below +5°F.
The superheat must be set for proper operation.

The 30” door models have a high limit thermostat installed on
the coil return bend, wired in series with the defrost heaters.
This thermostat opens when the temperature reaches 80° F.

Содержание RVZC30

Страница 1: ......

Страница 2: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 2 0407...

Страница 3: ...Refrigerant Piping 17 Figure 16 Penetration sealing 17 Figure 17A Refrigeration line sizing Frozen Foods 18 Figure 17B Refrigeration line sizing Ice Cream 19 Figure 18 45 elbow suction line 20 Tempera...

Страница 4: ...AT TIME OF DELIVERY AND ALL CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY NOT WITH ZERO ZONE The carrier will supply necessary report and claim forms PACKAGING Each case in a line...

Страница 5: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 5 0407 Figure 1 Case label information...

Страница 6: ...tional hat channels to raise the case height place them under each pair of bases The 3 and 4 door hat channels will be angled slightly to support the front and rear bases Figures 3 5 6 Place the requi...

Страница 7: ...VZP30 and BB T TBB WA RVC24 7 0407 Figure 4 Shims under bases and case Figure 3 Typical hat channel locations Hat section Shim Base Shim Base Both corners of the base must be supported by shims to pre...

Страница 8: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 8 0407 Figure 5A All base locations 1 Door Case Wrap Around Case WA Back to Back Wrap Around Case WB...

Страница 9: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 9 0407 Figure 5B All base locations...

Страница 10: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 10 0407 Figure 5C All base locations...

Страница 11: ...floor as high as necessary for transport The fork truck should be driven slowly avoiding any abrupt motions or bumps The following fork lift dimensions must be maintained to avoid damaging the case w...

Страница 12: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 12 0407 Figure 8 Expandable base Figure 6 Removing wood planks Figure 7 Wood block inside base Spacers...

Страница 13: ...ases to be joined Figure 10 T Strips DO NOT APPLY EXCESS AMOUNTS OF BUTYL SEALANT THAT WOULD CAUSE IT TO SQUEEZE ONTO END FRAME METAL AREAS Caulk sealant used to join cases and complete the sealing re...

Страница 14: ...e and a drain trap to the tee Plug the open end of the tee using the clean out plug supplied with Figure 11 Required sealing for NSF approved installations the drain trap kit The drain line must be pi...

Страница 15: ...nt kick plate Installing Bumper Figure 14 The front kick plate and bumper attaches using 1 screws attached to brackets located on the front of the case The kick plate can be adjusted up and down to fi...

Страница 16: ...ers on a 2 door 3 spacers on a 3 door 1 To ease installation hook the bumper to the case and position the kick plate Then pull the bottom edge of the bumper forward hold the spacer in place and then i...

Страница 17: ...ired Figure 18 A piping chase in front of the fan shroud allows the refrigerant lines to be run through the right or left end frame Piping should not be placed near the electric defrost heaters The de...

Страница 18: ...8 2 820 5 280 5 8 2 250 4 220 5 8 1 920 3 600 5 8 7 710 12 800 7 8 5 290 8 780 7 8 4 230 7 030 7 8 3 610 6 000 7 8 12 810 20 300 7 8 8 790 14 000 7 8 7 040 11 200 7 8 6 010 9 530 7 8 20 310 41 000 1...

Страница 19: ...5 8 1 850 3 450 5 8 1 570 2 950 5 8 6 310 10 500 7 8 4 330 7 180 7 8 3 460 5 750 7 8 2 960 4 910 7 8 10 510 16 600 7 8 7 190 11 400 7 8 5 760 9 120 7 8 4 920 7 790 7 8 16 610 33 600 1 1 8 11 410 23 1...

Страница 20: ...ling or delayed cycling Figure 18 45 elbow suction line Temperature Control Adjustment When factory installed the temperature control is located to ward the right end of the case behind the black kick...

Страница 21: ...rs are de energized The defrost heaters are energized The compressor continues to run and pumps down the coil The compressor cycles off on its low pressure control If there is any residual liquid left...

Страница 22: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 22 0407 Figure 21 Electric defrost 30 wiring...

Страница 23: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 23 0407 Figure 22 Electric defrost 24 wiring...

Страница 24: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 24 0407 Figure 23 Hot gas wiring...

Страница 25: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 25 0407 Figure 24 Single point wiring...

Страница 26: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 26 0407 Figure 25 Master satellite wiring...

Страница 27: ...hermostat or probe attached to the dump line At ASHRAE test conditions termination ranges from 12 22 minutes If the cases are so equipped the defrost termination is 65 F Zero Zone provides a defrost t...

Страница 28: ...into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liq uid leaves the evaporator through the side port distributor through a check valve into the liquid...

Страница 29: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 29 0407 Figure 27 24 Electric Figure 26 30 Electric...

Страница 30: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 30 0407 Figure 28 Coil 30 Hot gas Figure 29 Coil 24 Hot gas...

Страница 31: ...ght switch off during the initial case temperature pull down to prevent the case lights from cycling off and on Always turn the lights off when replacing lamps Case Thermometer The cases are shipped w...

Страница 32: ...g Heaters are installed in the reverse order of how they were removed Evaporator Fans Air is circulated throughout the case with 115 volt low tempera ture fan motors These motors must be operating at...

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