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RVZC30 (and BB/T/TBB/WA), RVZP30 (and BB/T/TBB/WA), RVC24

31

0407

USER INFORMATION

Cleaning

The case should be thoroughly cleaned before start-up and
routinely thereafter to maintain a clean appearance.  Use mild
detergent and warm water (never an abrasive cleaner) to wipe
out the inside of the case. Wash down all glass doors with glass
cleaner. Do not use any products containing silicon on anti-fog
glass coatings. Clean interior glass reduces fogging and in-
creases visibility. The case will remain bright and sparkling with
just a few minutes of cleaning each week. Internal components
can be cleaned after removal of access panels. The case drain
should be regularly cleared of debris and price tags.

Do not use high-pressure water or steam to clean the interior.

Shelf Location

The shelves are adjustable in 1” increments on cantilever shelf
cases and 1/2” increments on pilaster cases and may be lo-
cated in any position for best display advantage.

Be sure shelf clips or brackets are completely seated before
installing the shelf.

The shelf brackets are stamped with “R” for Right and “L” for
left to aid installation.

Shelves

Zero Zone manufactures many different styles of shelves, bas-
kets and product stops. The shelves and baskets are placed on
the shelf brackets or on pilaster shelf clips.  Baskets used in
place of shelves in a pilaster case are deeper than the shelves
used at the bottom of the case. Some of the baskets may be
reversed and used as a typical shelf.

Loading the Case

The case may be loaded with merchandise after it has been
operated for at least 24 hours with correct case temperature
and proper control operation. While loading the shelves, leave
an air space between the top of the merchandise and the shelf
above it so the customer can remove the merchandise. The air
space allows an air curtain on top of the product. Product should
not extend beyond the front of the shelves or block the return
air grill.

The shelf loads are as follows:

Cantilever

typical load 170 lbs.

maximum load 235 lbs.

Pilaster

typical load 180 lbs.

maximum load 250 lbs.

Some deflection may occur under higher loads.

Light Switch

The light switch is located inside the right hand door. Turn the
light switch off during the initial case temperature pull down to
prevent the case lights from cycling off and on. Always turn the
lights off when replacing lamps.

Case Thermometer

The cases are shipped with 2 thermometers.  One thermom-
eter is factory mounted in the discharge air stream.  The sec-
ond thermometer is shipped loose and should be installed in
the warmest product location.  Specific instructions are pack-
aged with the shipped loose thermometer.

SERVICE

See Figures 26 and 28 for the typical component layout of the
30" door case. See Figures 27 and 29 for the typical compo-
nent layout of the 24" door cases.

The cart bumper must be removed to gain access to the drain
clean out and electrical connection. Disassemble the bumper
and kick rail by removing the 2 or 3 metal screws located in the
kick rail. The bumper assembly can be lifted up and removed
from the case. The kick plate can be removed, exposing the
electric tray cover and drain (Figure 14).

Evaporator

The evaporator coil, located at the rear bottom of the case, is
factory assembled with distributor, expansion valve, and other
refrigeration components. To inspect the coil, remove the cen-
ter or left of center coil cover. A small inspection port is located
at the rear of the case. To inspect the entire coil, remove the
remaining coil covers and raise the evaporator cover.

Expansion Valve

Unless otherwise specified, a superheat adjustable externally
equalized thermostatic expansion valve with a removable strainer
and pressure limiting charge  is mounted to the evaporator
coil.  The valve is not preset.  Adjust the superheat setting for
maximum coil effectiveness. Typical superheat settings are be-
tween 6°F and 10°F. Close coupled systems should use the
higher superheat setting to minimize the chance of liquid flood
back. To adjust the expansion valve, remove the right end coil
cover. Remove the cap from the bottom of the valve. When
looking at the valve stem end, turn the valve stem 

counter-

clockwise 

to decrease superheat. Turn the valve stem 

clock-

wise 

to increase super heat. Measure the suction line tem-

perature at the expansion valve-sensing bulb and compare it to
the suction temperature corresponding to the saturated pres-
sure. Make sure that line pressure drop is taken into account.

Turn the valve stem only 1/4 turn at a time and allow sufficient
time (20 to 30 minutes) for the valve to settle before making

Содержание RVZC30

Страница 1: ......

Страница 2: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 2 0407...

Страница 3: ...Refrigerant Piping 17 Figure 16 Penetration sealing 17 Figure 17A Refrigeration line sizing Frozen Foods 18 Figure 17B Refrigeration line sizing Ice Cream 19 Figure 18 45 elbow suction line 20 Tempera...

Страница 4: ...AT TIME OF DELIVERY AND ALL CLAIMS FOR DAMAGES MUST BE FILED WITH THE TRANSPORTATION COMPANY NOT WITH ZERO ZONE The carrier will supply necessary report and claim forms PACKAGING Each case in a line...

Страница 5: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 5 0407 Figure 1 Case label information...

Страница 6: ...tional hat channels to raise the case height place them under each pair of bases The 3 and 4 door hat channels will be angled slightly to support the front and rear bases Figures 3 5 6 Place the requi...

Страница 7: ...VZP30 and BB T TBB WA RVC24 7 0407 Figure 4 Shims under bases and case Figure 3 Typical hat channel locations Hat section Shim Base Shim Base Both corners of the base must be supported by shims to pre...

Страница 8: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 8 0407 Figure 5A All base locations 1 Door Case Wrap Around Case WA Back to Back Wrap Around Case WB...

Страница 9: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 9 0407 Figure 5B All base locations...

Страница 10: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 10 0407 Figure 5C All base locations...

Страница 11: ...floor as high as necessary for transport The fork truck should be driven slowly avoiding any abrupt motions or bumps The following fork lift dimensions must be maintained to avoid damaging the case w...

Страница 12: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 12 0407 Figure 8 Expandable base Figure 6 Removing wood planks Figure 7 Wood block inside base Spacers...

Страница 13: ...ases to be joined Figure 10 T Strips DO NOT APPLY EXCESS AMOUNTS OF BUTYL SEALANT THAT WOULD CAUSE IT TO SQUEEZE ONTO END FRAME METAL AREAS Caulk sealant used to join cases and complete the sealing re...

Страница 14: ...e and a drain trap to the tee Plug the open end of the tee using the clean out plug supplied with Figure 11 Required sealing for NSF approved installations the drain trap kit The drain line must be pi...

Страница 15: ...nt kick plate Installing Bumper Figure 14 The front kick plate and bumper attaches using 1 screws attached to brackets located on the front of the case The kick plate can be adjusted up and down to fi...

Страница 16: ...ers on a 2 door 3 spacers on a 3 door 1 To ease installation hook the bumper to the case and position the kick plate Then pull the bottom edge of the bumper forward hold the spacer in place and then i...

Страница 17: ...ired Figure 18 A piping chase in front of the fan shroud allows the refrigerant lines to be run through the right or left end frame Piping should not be placed near the electric defrost heaters The de...

Страница 18: ...8 2 820 5 280 5 8 2 250 4 220 5 8 1 920 3 600 5 8 7 710 12 800 7 8 5 290 8 780 7 8 4 230 7 030 7 8 3 610 6 000 7 8 12 810 20 300 7 8 8 790 14 000 7 8 7 040 11 200 7 8 6 010 9 530 7 8 20 310 41 000 1...

Страница 19: ...5 8 1 850 3 450 5 8 1 570 2 950 5 8 6 310 10 500 7 8 4 330 7 180 7 8 3 460 5 750 7 8 2 960 4 910 7 8 10 510 16 600 7 8 7 190 11 400 7 8 5 760 9 120 7 8 4 920 7 790 7 8 16 610 33 600 1 1 8 11 410 23 1...

Страница 20: ...ling or delayed cycling Figure 18 45 elbow suction line Temperature Control Adjustment When factory installed the temperature control is located to ward the right end of the case behind the black kick...

Страница 21: ...rs are de energized The defrost heaters are energized The compressor continues to run and pumps down the coil The compressor cycles off on its low pressure control If there is any residual liquid left...

Страница 22: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 22 0407 Figure 21 Electric defrost 30 wiring...

Страница 23: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 23 0407 Figure 22 Electric defrost 24 wiring...

Страница 24: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 24 0407 Figure 23 Hot gas wiring...

Страница 25: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 25 0407 Figure 24 Single point wiring...

Страница 26: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 26 0407 Figure 25 Master satellite wiring...

Страница 27: ...hermostat or probe attached to the dump line At ASHRAE test conditions termination ranges from 12 22 minutes If the cases are so equipped the defrost termination is 65 F Zero Zone provides a defrost t...

Страница 28: ...into the serpentine coil attached to the floor of the case and then into the evaporator Condensed liq uid leaves the evaporator through the side port distributor through a check valve into the liquid...

Страница 29: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 29 0407 Figure 27 24 Electric Figure 26 30 Electric...

Страница 30: ...RVZC30 and BB T TBB WA RVZP30 and BB T TBB WA RVC24 30 0407 Figure 28 Coil 30 Hot gas Figure 29 Coil 24 Hot gas...

Страница 31: ...ght switch off during the initial case temperature pull down to prevent the case lights from cycling off and on Always turn the lights off when replacing lamps Case Thermometer The cases are shipped w...

Страница 32: ...g Heaters are installed in the reverse order of how they were removed Evaporator Fans Air is circulated throughout the case with 115 volt low tempera ture fan motors These motors must be operating at...

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