Zepro Z 15 Скачать руководство пользователя

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Hydraulic oil / Hydraulic cleanliness

At all handling of hydraulic components high cleanliness must be held.

* At demounting of hydraulic system, the working areas must be well cleaned from dirt in all

shapes.

* All components must be well cleaned before demounting.

*Unless hydraulic system should be mounted right away after demounting, the details must

be kept in such a way that they don’t expose to unnecessary contamination.

* At oil change, be sure that filler tank are well cleaned outside and well cleaned strainer is

used while filling up.

* Filler cap must be dried of before removing.

* Rags and papers made of non fluffing materials must be used when working areas and

tools are cleaned.

* Paste-up grease must be avoided. If there are needs for lubrication, use hydraulic oil.

* At oil change, Zepro original oil or similar must be used:

Alternative oils:

Arctic conditions

ISO VG 22 or VG 32, ISO 11158 HV and

DIN 51524 HVLP.

Castrol Hyspin AWV 32

BP Energol HFV-LT

Shell Tellus Arctic

Texaco Rando Ashless 8401

Esso Univis HVI 26

Statoil 131

OK/Q8 Hindemith LT

Mobil Aero HF or HFA*

Neste Hydrauli Super 28

*Not a HF oil, as described below.

Tropical conditions

ISO VG 46 or VG 68, ISO 11158 HM

or HV and DIN 51524HLP or HVLP.

Castrol Hyspin AWH 46 or 68

BP Bartran SHF-S 46 or HV 68

Shell Tellus TX 46 or 68

Texaco Rando HDZ LT46 or HDZ68

Esso Univis N 46 or 68

OK/Q8 Handel 46 or 68

Mobil DTE 10M-serien, 15M or 16M

Neste Hydrauli 46 or 68

* NOTE! ATF and HF oils should not be used unless permission from Zepro.

HF oils can contain additives and these can have negative effect on polyurethane, that

most of our cylinder sealing are made of. Also ATF oils can contain additives that affect

plastic and rubber materials negatively. The result may be cylinder leakage.

ATF = Automatic Transmission Fluid, red

HF = High flash point

Service and maintenance

Содержание Z 15

Страница 1: ...03 www zepro com USER MANUAL Operator safety instructions Inspection maintenance instructions USER MANUAL IN ORIGINAL This manual must be kept in the glove compartment in the truck at which the tail l...

Страница 2: ......

Страница 3: ...missions 22 Remote Diagnostics System 22 Function operation 23 Description function 23 Overview components 24 Operating standard lift 25 Operating standard lift 3 buttons turn switch 26 Operating slid...

Страница 4: ...46 Once a week control of wear parts 46 Lubrication 47 Hydraulic oil Hydraulic cleanliness 49 Service protocol L Service Year 1 50 Service protocol L Service Year 2 52 Service protocol XL Service Year...

Страница 5: ...sed written permission from the manufacturer If this is not followed the CE marking ceases to be valid and hence the responsibility for the safety level of the product is transferred to those who have...

Страница 6: ...06 42 EC Annex 2A We also complies with all applicable provisions of EMC Directive 2004 108 EC Design and manufacture Standard EN 1756 1 Technical file in accordance with Directive 2006 42 EC Annex VI...

Страница 7: ...that the tail lift as identifies at page 6 in this manual has been installed according to instructions from Zepro and that post installation check has been performed In addition all vehicle manufactur...

Страница 8: ...8...

Страница 9: ...tail lift and vehicle have been prepared by him for regular operation Checks 2 3 4 5 9 11 och 15 if available 1 Lift tilt and lowering with fixed control unit 2 Lift tilt and lowering with other cont...

Страница 10: ...level see instructions at hydraulic unit 8 Ground connection between tail lift and vehicle frame See also manufacturers electric instructions 9 Function of control unit heating ele ment Option 10 Fun...

Страница 11: ...t the tail lift 13 Greasing see page 46 14 Load testing the tail lift see instruction in installation instruction 15 Test of safety functions and possible accessory see instruction in installation ins...

Страница 12: ...12 Possible notes and action taken Post installation check Pos Action taken Product approval...

Страница 13: ...following 1 During any phase of operation the lift must never either whilst stationary or during up or down movements be loaded with more than the given maximum for that particular lift See loading di...

Страница 14: ...e handbrake is tightened so you are certain that the vehicle doesn t move during the use WARNING Don t let heavy loads fall down at the platform WARNING Before the platform lowers or lifts you must co...

Страница 15: ...isfactory If there is any doubt concerning the tail lifts functionality call for or visit an authorized workshop When the tail lift is in use the operator must be aware of that all in nearby risks inj...

Страница 16: ...s moving This area may under no circumstances set foot on when the tail lift is in use Working area The area outside the platform where the operator may stand when the lift is in use If anyone else th...

Страница 17: ...Warning and information signs 1 Warning flag 2 Working area 3 Loading diagram 4 Warning tape 5 Operating instruction 6 Danger of crushing 7 Optional Function 3 button sprial cable with deactivation b...

Страница 18: ...PRO tail lift is equipped with safety devices to prevent accidents Electric safety Electric safety valves are one way valves which allow oil to flow into the cylinders but not out from them provided t...

Страница 19: ...to 200 bar and shall be maintained continuously in order to function at a reliable and safe way All hydraulic units are equipped with an overflow valve as prevents that the tail lift can be raised or...

Страница 20: ...at least 300 mm from the floor edge to prevent risk of foot injury Always use fixed control units at opening and closing of the tail lift In order to avoid crush damages at operators this person must...

Страница 21: ...the centre of gravity is placed 1875 mm from the edge of the body floor decreases the max load to 1000 kg Example on how the load weight changes when the distance to the body floors edge increases Lo...

Страница 22: ...at all times have the right to install maintain and dismantle automated remote diagnostics system or similar sensor based system the System in and from the Equipment access send receive collect store...

Страница 23: ...the truck s ordinary battery drives a hydraulic pump which supplies oil to the working hydraulic cylinders The system is steered by electrical valves The hydraulic unit with all details is either buil...

Страница 24: ...24 PLATFORM MOUNTING BRACKET SUPPORT FRAME TILT CYLINDER LIFT CYLINDER BUMPER BAR LIFT ARM 3 PART BUMPER BAR Function operation Overview components...

Страница 25: ...25 Function operation Operating standard lift WARNING The vehicle should be positioned so that operation of the tailgate lift can take place without danger from moving traffic...

Страница 26: ...ition use turn switch 4 tilt button 2 and down button 3 in mentioned order The constant flow valve gives the same speed independent of the load Lower Activate the turn switch 4 and down 3 button in me...

Страница 27: ...switch 4 tilt button 2 and up button 1 in mentioned order The platform tilts up If the load is to heavy or placed to far back on the platform at tilt up the overflow valve opens Lift Activate the turn...

Страница 28: ...IDER OUT 4 SLIDER IN 2 5 Lower Push down button 3 The platform lowers with the same speed The constant flow valve gives the same speed independent of the load LOWER 3 Working position Push button 5 ar...

Страница 29: ...hen the tail lift is locked for unauthorized people If the platforms lock handle if available goes heavily the reason can be hose break at the lift or tilt system Note Certain models of control units...

Страница 30: ...nsport position use button 2 and button 3 The constant flow valve gives the same speed independent of the load Lower Use button 3 and button 4 The constant flow valve gives the same speed independent...

Страница 31: ...tons 1 and button 2 The platform tilts up to horizontal level then it turns into normal lift function If the load is to heavy or placed to far back on the platform at tilt up the overflow valve opens...

Страница 32: ...same speed independent of the load LOWER 3 AUTO TILT UP 1 3 6 Tilt down Push button 2 and button 3 Also here gives the constant flow valve the same speed independent of the load TILT DOWN 2 3 Automat...

Страница 33: ...t is locked for unauthorized people If the platforms lock handle if available goes heavily the reason can be hose break at the lift or tilt system Note Certain models of control units are equipped wit...

Страница 34: ...down button 3 until the platform has reached sufficient level to slide out Function fixed control unit Slider out Push button 4 The platform slides out Lower Push down button 3 The platform lowers wi...

Страница 35: ...son can be hose break at the lift or tilt system Note Certain models of control units are equipped with electric heating The electric heating is connected to the control current This will consume a li...

Страница 36: ...the load Fold out the platform by means of manhandle The platform is double folded Lower Push down button 3 The platform lowers with the same speed The constant flow valve gives the same speed indepen...

Страница 37: ...hen the tail lift is locked for unauthorized people If the platforms lock handle if available goes heavily the reason can be hose break at the lift or tilt system Note Certain models of control units...

Страница 38: ...oad LIFT 3 1 Lift Push neutral 3 and up 1 button The platform lifts with the same speed If the load is to heavy the over flow valve opens LOWER 1 3 Lower Push neutral 1 and down 3 button The platform...

Страница 39: ...xed control units TILT DOWN 2 3 Tilt up Push tilt 2 and up 1 button in mentioned order The platform tilts up to horizontal position If the load is to heavy or placed to far back on the platform at til...

Страница 40: ...overload especially if the platforms are long Maximum transfer weight Taillift loading capacity x 0 5 Use the platform of the truck to be loaded as a ramp The platform can be raised or tilted up but...

Страница 41: ...iver the customer and his cargo min 150 mm Adjusting the platform to the dock The driver must under no circumstances tilt down more than 10 check table below and putting load on the platform X max Bry...

Страница 42: ...osition Using the platform as a ramp for forklifts and heavy pallet jacks The platform can not withstand truck driving without special locks Special handling If there has been an accident with the tai...

Страница 43: ...r the platform below the dock Unloading from truck with a forklift on platform can also be dangerous The forklift drives onto the platform which has been lowered to the ground Be sure not to unload mo...

Страница 44: ...able please contact us Change the oil once a year Water and dirt can prevent the lift from working properly See service instructions IE 0102 for oil change NOTE Lubrication Lubricate the lift accordin...

Страница 45: ...ice check list 2 Once a week control of wear parts 3 Greasing 4 Service station maintenance The service should be carried out one time per year L service at Zepro approved service stations or Zepro ag...

Страница 46: ...t who will arrange for rapid delivery of spare parts 5 6 if available Once a week control of wear parts 1 Lift tilt and lowering with all control units 2 Lowering and tilt down speeds 3 Function of lo...

Страница 47: ...ons for details Generally More lubrication intervals may be required if you are running in a hostile environment or washing the lift often Contact Zepro for advice What should I consider Before lubric...

Страница 48: ...48...

Страница 49: ...must be used Alternative oils Arctic conditions ISO VG 22 or VG 32 ISO 11158 HV and DIN 51524 HVLP Castrol Hyspin AWV 32 BP Energol HFV LT Shell Tellus Arctic Texaco Rando Ashless 8401 Esso Univis HV...

Страница 50: ...Hydr connection unit tank cyl torques IE 0104 C 2 5 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 6 Velocity lifting lowering tilting Tha...

Страница 51: ...med for each service point Signature Date Company stamp Service points Comments Actions Note If comment is marked for any of the service points complete the task below Inspection performed Actions per...

Страница 52: ...Hydr connection unit tank cyl torques IE 0104 C 2 5 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 6 Velocity lifting lowering tilting Tha...

Страница 53: ...med for each service point Signature Date Company stamp Service points Comments Actions Note If comment is marked for any of the service points complete the task below Inspection performed Actions per...

Страница 54: ...ge R 2 5 Filler cap Changes in connection with oil change C 2 6 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 7 Pressure Relief Valve Valve should open when tilting agai...

Страница 55: ...ed for each service point Signature Date Company stamp Service points Comments Actions it Note If comment is marked for any of the service points complete the task below Inspection performed Actions p...

Страница 56: ...s IE 0104 C 2 5 Pressure Relief Valve Valve should open when tilting against body check pressure if not opening IE 0108 C 2 6 Velocity lifting lowering tilting That the lifts speed is within the corre...

Страница 57: ...med for each service point Signature Date Company stamp Service points Comments Actions Note If comment is marked for any of the service points complete the task below Inspection performed Actions per...

Страница 58: ...l change R 2 5 Filler cap Changes in connection with oil change C 2 6 The system s leakproofness Hydr connection unit tank cyl torques IE 0104 C 2 7 Pressure Relief Valve Valve should open when tiltin...

Страница 59: ...ed for each service point Signature Date Company stamp Service points Comments Actions it Note If comment is marked for any of the service points complete the task below Inspection performed Actions p...

Страница 60: ...ing at the same time Lower the platform to the ground fill up oil to max level Check fuses in truck cabin taillift and mainfuse between lift and battery Check wiring connections Wait for motor to cool...

Страница 61: ...ndamaged Lubricate all bearings Check that no hoses is compressed Check wiring connections Check if oil is leaking Check wiring connections Tilting up Platform does not tilt up Motor starts Platform d...

Страница 62: ...rical fault Oil is to thick The lifts bearings are rough ungreased or damaged Compressed hoses Electrical fault Leakage in hose or cylinder Electrical fault Check fuses in truck cabin taillift and mai...

Страница 63: ...Notes...

Страница 64: ......

Страница 65: ......

Страница 66: ...es Importer KATRINEHOLM Mossv gen 8 0150 489550 0150 489551 Sales S 641 49 Katrineholm SWEDEN BISPG RDEN All v gen 4 0696 17200 0696 17244 Factory S 841 41 Bispg rden SWEDEN Address Telephone Fax Manu...

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