background image

11

Pump Maintenance

groove on the plunger screw.  Install the anti-extrusion ring 

into the groove next to the o-ring.  NOTE: The o-ring should 

be nearest the screw head and the anti-extrusion ring nearest 

the threads.

4.  Apply a drop of thread sealant to the threads of the retainer 

screw.

5.  Thread the plunger retainer screw into the cross head making 

sure the copper flat washer is installed onto the screw.

6.  Torque the plunger retainer screw to the value indicated in the 

torque section of the pump specifications.

Packing Service

1.  Remove the head per PUMP HEAD REMOVAL.

2.  Remove any packings and female adapters left on the 

plungers by pulling them straight off.  Insert proper packing 

extractor onto the extractor hammer.  Insert packing extractor 

and tool through the packings and adapters remaining in the 

head.  Tighten the hammer and remove the remaining items 

in the head.  Remove packings and o-rings from adapters.  

Discard the o-rings and packings.

3.  Clean the packing canities in the head and rinse with clean 

water.

4.  Clean exposed plungers.  Clean male and female adapters 

with soap and water and allow it to dry.

5.  Examine male and female adapters, discard worn items.  Trial 

fit the female adapters into the head checking for binding or 

damage.  Discard and replace damaged items

6.  Lubricate packing cavities in the head and all packings and 

adapters with pump crankcase oil.

7.  Lay head on the bench with packing cavities up.  Install one 

male adapter in each cavity with the flat side down.

8.  Install one v-packing into each cavity with the lips pointing 

down.  A packing insertion tool of the appropriate size is 

recommended for this operation.

9.  Install the re-stop ring with the lips pointing down.

10.  Install a front female adapter into each cavity with the flat side 

up.  Make certain the adapter goes all the way down into the 

cavity.

11.  Install the low pressure packing with the flat side down.

12.  Install the rear female adapter into each cavity with the lips 

pointing down.

13.  Lubricate o-rings with pump crankcase oil and install one into 

the groove of each adapter.

14.  Install one adapter and o-ring into each cavity with the flat 

side up.  Each adapter and o-ring assembly should push into 

the head to approximately 1/16 inch of being flush with the 

surface of the head.  Only hand pressure should be required 

to perform this operation.  This step is VERY IMPORTANT.  

If the rear female adapter does not fit is obtained, proceed 

Содержание 212 CD

Страница 1: ...Servic e Manua l Servic e Manua l g distribu com 212 CD p n N84201...

Страница 2: ...______________________ MAKE MODEL SERIAL NUMBER ______________________________________________________ SELLER ______________________________________________________ ADDRESS CITY STATE ZIP ____________...

Страница 3: ...650400 2B 4 0 15 p n JA0 15040 2 Dimensions L 29 H 23 W 22 Trigger Gun Wand Trigger p n C210a 00701 Trigger Gun p n J06 00121 Trigger Wand p n J06 00174 Hose Assembly E212 00710 Assembly Hose 3 8 x 25...

Страница 4: ......

Страница 5: ...tment See Parts List Section Unloader Pressure Adjustment See Parts List Section WARRANTY Inside Back Cover SPECIFICATIONS Inside Front Cover SCHEMATIC Last Page SAFETY INSTRUCTIONS Safety Symbols 3 G...

Страница 6: ...NUMBER ON ALL ORDER BILLS THIS PROCEDURE WILL ENABLE NEEDED PARTS TO BE SHIPPED QUICKLY READ ALL Installation Operation and Maintenance instructions before operating the machine NOTE Refer to CLEANER...

Страница 7: ...company or seller for details 10 If a water leak is found DO NOT OPERATE THE MACHINE Shut off the motor and repair 11 Follow instructions on how to stop the machine and bleed pressures quickly Be tho...

Страница 8: ...a water supply meeting or exceeding the maximum discharge volume specified in the PERFORMANCE section and a minimum water inlet pressure of 40 PSI 12 1KGM LIME Water containing large amounts of lime c...

Страница 9: ...EMICAL CHEMICAL Use factory recommended chemicals for best cleaning action and for extended pump life Contact your dealer for chemicals available Follow instructions on chemical container Note If the...

Страница 10: ...cal line Air heats very quickly and needs to be eliminated before the burner can be turned on Open the metering valve counter clockwise with the trigger gun open allowing the chemical to come up the c...

Страница 11: ...the antifreeze will dilute with use 6 Install a 2 ft garden hose to the water inlet Insert the other end into a container of antifreeze solution 7 With the gun assembly in hand turn on the switch On t...

Страница 12: ...rrect tension see MACHINE MAINTENANCE insert LEAKS Check for water and buildup of scale at pipe connections SCREEN WATER Check Inlet Hose Screen for debris Check float Tank Hose Screen if so equipped...

Страница 13: ...isposal instructions F See Low operating pressure A Replenish supply B Turn metering valve knob to open C Remove screen and cleaan D Tighten all fittings and hoses for the chemical line E Disassemble...

Страница 14: ...connect switch Replace fuse if blown B Call service technician C Call service technichian or take motor to repair Warranty station A Machine must be thoroughly warmed to above freezing B Call service...

Страница 15: ...IPTION QTY 1 4120 00902P ASSEMBLY CHEMICAL LINE 1 2 C210A 00701 ASSEMBLY GUN 1 3 E212 00603 ASSEMBLY CLEANER 1 4 E212 00710 ASS Y HOSE 3 8 X 25 5000 PSI 1 5 F04 00451 GROMMET RUBBER 5 6 J00 15040 2 TI...

Страница 16: ...SEMBLY GUN ITEM NO PART NUMBER PART DESCRIPTION QTY 1 J06 00121 GUN TRIGGER RL24 1 2 J06 00174 WAND GUN 24 1 3 W04 24221 2 COUPLER SOCKET 1 E212 00710 PART LIST ITEM PART NUMBER PART DESCRIPTION 1 W04...

Страница 17: ...Trigger Gun Wand...

Страница 18: ...TOR ELEC 2 3HP 1 6 F04 00179 CORDSET GFI 115V X 15 1 7 F04 00310 CONNECTOR CONDUIT 1 8 F04 00716 SWITCH TOGGLE 115V 15AMP 1 9 F04 00716 1 PLATE TOGGLE SWITCH 1 10 G02 00018A ASS Y TIRE RIM 10 2 11 H04...

Страница 19: ...RIPTION QTY 1 C04 00121 SCREEN GARDEN HOSE 1 2 C05 00270 1 NUT GARDEN HOSE 1 3 C05 00272 ADAPTER GARDEN HOSE 1 4 N07 00121 PUMP WATER 1 5 W04 34231 A COUPLER QUICK DISCONNECT 1 ASSEMBLY PUMP p n E212...

Страница 20: ...REAR C RANKCASE COV ER TO CRANKCASE 7 FT LBS 1 0 KG M HEAD TO CRANKCASE 15 FT LBS 2 0 KG M NOTE When plunger screw is removed it is important you install a new copper washer and flinger washer to ensu...

Страница 21: ...Water Pump EXPLODED VIEW 12 06 05 Z08 05302 PARTS LIST 06 14 05 Z08 01242 6 3...

Страница 22: ...lation in step 7 6 Malfunctioning valve assemblies must be replaced 7 Lubricate a new o ring with the pump crankcase oil and install into valve cavity in the head Install a good valve assembly into th...

Страница 23: ...ers 1 When the plunger screw is removed it is important to install a new o ring anti extrusion and copper washers 2 Remove the plunger retaining screw by turning counterclockwise Remove and replace co...

Страница 24: ...y 5 Examine male and female adapters discard worn items Trial fit the female adapters into the head checking for binding or damage Discard and replace damaged items 6 Lubricate packing cavities in the...

Страница 25: ...the outer plungers are projecting the same distance from the crankcase 3 Lubricate the exposed plungers with crankcase oil 4 Start the head onto the plungers and using a soft mallet tap the head evenl...

Страница 26: ...13 Pump Maintenance Record Pump Maintenance Record Oil Change Month Day Year Operating Hours Oil Brand Type Pump Service Month Day Year Operating Hours Type of Service...

Страница 27: ...14 Pump Maintenance Record Electrical Schematic...

Страница 28: ...indow gasket or rear cover Replace gasket or o ring Oil gauge loosed Tighten oil gauge Rear cover screws loose Tighten rear screws to torque values in PUMP SPECIFICATIONS Pump overfilled with oil disp...

Страница 29: ...S Water leakage from under head Worn packing Install new packing Cracked scored plunger Remove and replace plunger Failure of plunger retainer o ring Remove and replace plunger retainer o ring Loud kn...

Страница 30: ...check valves Clean replace check valves Foreign particles in valve assemblies High inlet water temperature See temperature in PUMP SPECIFICATIONS Excessive vibration Dirty or worn check valves See Di...

Страница 31: ......

Страница 32: ...For full warranty information contact your delivering distribu tor or contact the manufacturer at info warrantysvc com...

Отзывы: