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Installation - Mechanical

Technical Manual: Smartstart

6000

IMI0042 rev D

Page 5

Dimensions

(All Dimensions in mm)

Mounting Holes:

Model:

Chassis

Depth

6R015B2

335

162

315

111

172

6R030B2

335

162

315

111

172

6R060B2

440

162

420

111

172

6R080B2

440

162

420

111

172

Model:

Chassis

Depth

6R10000

430

248

400

216

232

6R19000

430

248

400

216

232

6R22000

430

248

400

216

232

Model:

Chassis

Depth

6R36000

670

375

640

159

285

6R58000

670

375

640

159

285

6R83000

670

375

640

159

285

Содержание SMARTSTART 6000 Series

Страница 1: ...User s Manual SMARTSTART 6000 Series Models 6R15 6R830 6V400 6V630...

Страница 2: ......

Страница 3: ...Protection 18 5 Setup menu Inputs 21 6 Setup menu Outputs 22 7 Setup menu Resets 23 8 Setup menu Advanced 23 9 Setup menu Commands 25 10 Setup menu Starter Diag 25 Input Output functionality 26 Fault...

Страница 4: ...onent part of another product it is the purchaser s responsibility to ensure that the final product meets all of the necessary safety EMC regulatory operational and other requirements for that product...

Страница 5: ...quipment in an area where the ambient temperature will fall below 20 C or rise above 70 C DO NOT store this equipment in areas that are subject to condensation or corrosive atmosphere Proper storage i...

Страница 6: ...rque in the motor to match the load type during the acceleration deceleration This essentially allows a constant torque to be produced in the motor The continual monitoring of the motor characteristic...

Страница 7: ...ventilation required Soft Starters generally dissipate approximately 4 5watts per Amp when operated without a bypass contactor The heat dissipated can be calculated by Continuous Duty P FLC x 4 5 Byp...

Страница 8: ...D Depth 6R015B2 B2 335 162 315 111 172 6R030B2 B2 335 162 315 111 172 6R060B2 B3 440 162 420 111 172 6R080B2 B3 440 162 420 111 172 Model Chassis A B C D Depth 6R10000 A2 430 248 400 216 232 6R19000...

Страница 9: ...all in compliance with local regulations Motor Protection The Smartstart 6000 provides advanced motor protection with user selectable overload classes over under current protection phase imbalance and...

Страница 10: ...3 7 Nm Earth M6 stud Semiconductor Fuse kit Optional Model Description Part No 6R015B2 Fuse Kit to suit 15A TQ00020 6R030B2 Fuse Kit to suit 30A TQ00021 6R060B2 Fuse Kit to suit 60A TQ00022 6R080B2 Fu...

Страница 11: ...t to suit 6R580 TQ00029 6R83000 Fuse Kit to suit 6R830 TQ00030 Semiconductor Fuse Replacement Model Description Part No Qty per Starter 6R10000 Semiconductor Fuse 200A TF 6R19000 Semiconductor Fuse 40...

Страница 12: ...anual Smartstart 6000 IMI0042 rev D Page 9 3 Wire Bypass 3 Wire Continuous Without Bypass Contactor NOTE The SS6000 must have the appropriate rating to operate without a bypass contactor Refer to page...

Страница 13: ...would be for the same motor connected in 3 wire The diagram below illustrates how the motor is connected in 6 wire also known as inside delta The following illustrates the difference between 3 wire 6...

Страница 14: ...0 IMI0042 rev D Page 11 SS6000 6 wire Bypass SS6000 6 wire Continuous Refer to page 13 For Control Wiring Refer to page 13 For Control Wiring Refer to page 12 For details on correctly installing exter...

Страница 15: ...the incoming line supply cables so that the line current is monitored not the phase currents The SS6000 can be purchased with C T s external by ordering prepared for 6 wire Part no Description TF60015...

Страница 16: ...Wiring Technical Manual Smartstart 6000 IMI0042 rev D Page 13 Control Wiring Overview Typical Configuration of Control Terminals Refer To page 36 38 for further guidance to wiring for different appli...

Страница 17: ...rent A displayed At Speed The motor is at full speed the accel time period may not be complete Ramp time completed Motor Current A is displayed Run Bypass or Cont The ramp time is complete and the byp...

Страница 18: ...nu 1 Display Setup Menu 2 Motor Setup Menu 3 Control Setup Menu 4 Protection Setup Menu 5 Inputs Setup Menu 6 Outputs Setup Menu 7 Resets Setup Menu 8 Advanced Setup Menu 9 Commands Setup Menu 10 Star...

Страница 19: ...changes To exit without saving D03 Bargraph Var Sets the bargraph variable to monitor Display Selection Mtr current Mtr Torque Mtr Thermal SCR Thermal Active Power Power Factor Default Mtr Current To...

Страница 20: ...mit setting operates during the ramp time only and will over ride the torque settings Reducing the current limit will limit the torque available to the motor and load If set too low it may prevent the...

Страница 21: ...urrent even in bypass and calculates the temperature rise of the motor The tripping curves are based on the protection classes as defined by IEC60947 4 2 Refer to page 29 for more details on overload...

Страница 22: ...age imbalance threshold as a percentage of the average phase voltage Range 5 25 Default 25 To save changes To exit without saving P23 Volt Imbal Delay Adjust to set a delay for the voltage imbalance t...

Страница 23: ...nt To enter submenu to modify To exit sub menu P51 Overcurrent Alarm Provide protection against over current This protection is not active during the accel decel period Range off trip Default off To s...

Страница 24: ...of nominal torque Range 80 250 Default 100 To save changes To exit without saving P73 Over Torque Delay Adjust to set the time period that the torque must exceed the threshold before a trip occurs Ran...

Страница 25: ...ange Enable Invert Disable Default Enable To save changes To exit without saving Q31 Relay 3 Variable Set the functionality of Relay 3 Range See table on page 26 Default Motor On To save changes To ex...

Страница 26: ...0 seconds Default 0 0 Disabled To save changes To exit without saving A12 Kick Level Set the level of kick as a percentage of Locked Rotor Current Range 50 100 Default 70 To save changes To exit with...

Страница 27: ...ltage Default Linear To save changes To exit without saving A41 Motor Mtr OL Reset Enter the level for the Motor over load protection to allow a reset Range 10 100 Default 90 To save changes To exit w...

Страница 28: ...Each Relay can also be forced on and the Analogue output set for 100 S1 Digital In 0 No control signal present 1 Control signal present S2 Thermistor In Displays thermistor resistance in Kohms The tri...

Страница 29: ...hed overload level Mtr OL Trip Motor reached overload level Mtr OT Trip Motor thermistor switch trip active Ph Rotation Rotation trip active Remote Trip Remote trip active Over time Over time trip act...

Страница 30: ...CURR Starter instantaneous over current 21 STR OVERTEMP Starter heatsink over temperature 22 STR TEMP FLT Starter heatsink temperature sensor fault 23 STR OVERLOAD Starter thermal overload 24 MOTOR ST...

Страница 31: ...947 4 2 Inputs Digital Inputs 24Vdc logic Function 2x Programmable inputs 1x Enable Input Thermistor Thermistor or NC switch PTC type Trip Resistance 3000Ohms 20ohms detected as Short Circuit Outputs...

Страница 32: ...if the motor exceeds the critical temperature rise threshold of 125 This feature has a memory function based on the thermal capacity and may not allow a start if the temperature rise is too high The t...

Страница 33: ...232d 221 193 172 6R22000 A2 430h 248w 232d 367 321 285 6R36000 A3 670h 375w 285d 586 513 456 6R58000 A3 670h 375w 285d 830 806 716 6R83000 A3 670h 375w 285d 220 460V 3 Wire Continuous 220 460V 6 Wire...

Страница 34: ...6R58000 A3 670h 375w 285d 1378 1225 1110 6R83000 A3 670h 375w 285d Note 1 The above ratings are based on a 40Degree Ambient Ratings up to 60degC are available 2 The bypass contactor is not included u...

Страница 35: ...ilable for all models TQ60008 Remote Console IP66 Cable per 3m Available for all models TQ60009 Remote Console IP66 Cable per 5m Available for all models TQ60010 Remote Console IP66 Cable per m Availa...

Страница 36: ...60 6R830 Prepared for 6 wire TF60016 Semiconductor Fuse Kits SS6000 Model Description Part Number Replacement Fuse 6R015B2 Semiconductor Fuse Kit to suit 6R15 TQ60020 6R030B2 Semiconductor Fuse Kit to...

Страница 37: ...ability due to changing power factor Closed loop system to monitor and react to changing power factor 9 No instability due to slot ripple in 3 wire and 6 wire operation 10 Better control of decelerati...

Страница 38: ...f Page Parameter Setting factory Default C11 17 Accel time 15 10s P01 18 Motor Overload Class 10 Class 20 10 M01 17 Motor Amps Namplate Motor FLC M02 17 Motor Volts Namplate Motor Volts M03 17 Motor P...

Страница 39: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 36 General Purpose...

Страница 40: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 37 Typical Water Sewerage Pumping...

Страница 41: ...Appendix B Application Diagrams Technical Manual Smartstart 6000 IMI0042 rev D Page 38 Irrigation Pump...

Страница 42: ...orque 2 4 Protection P01 Mtr Overload Class 10 P02 Mtr Over Temp Disabled P03 Ph Rotation Ignore P10 Acc OverTime P11 Overtime Alarm Off P12 OverTime Delay 120s P20 Volt Imbal Alarm P21 Volt Imbal Ala...

Страница 43: ...Mode Enable Q31 Relay 3 Variable Motor On Q40 Relay 4 Mode Enable Q31 Relay 4 Variable Trip Q50 An Out 1 Mode Disabled Q51 An Out 1 Variable Current Q52 An Out 1 FS 200 7 Resets R01 Manual Reset Disab...

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