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JOHNSON CONTROLS

FORM 160.67-O1

ISSUE DATE: 4/1/2015

SECTION 2 - OPTIVIEW CONTROL CENTER INTRODUCTION

brine low evaporator Cutout

Access Level Required:

SERVICE

This value is only available in Brine mode. It allows

the user to specify the Evaporator Pressure at which a

safety shutdown is initiated.

Smart freeze (off / on)

Access Level Required:

SERVICE

This value is only available if the chiller is not in Brine

mode. It allows the user to enable the Smart Freeze

Point Operation which allows the chiller to run closer

to the freeze point without shutting down.

refrigerant (enabled / disabled)

Access Level Required:

SERVICE

When an Evaporator Refrigerant Sensor has been in-

stalled it must be enabled via this toggle before the

system will utilize the new, enhanced resolution input.

navigaTion

Home

Access Level Required:

VIEW

Causes an instant return to the Home Screen.

Содержание YST

Страница 1: ...m Turbine Drive Centrifugal Liquid Chiller With OptiviewTM Control Center Design Level F and G Steam Turbine Centrifugal Liquid Chillers Operations Manual Supersedes 160 67 O1 114 Form 160 67 O1 415 I...

Страница 2: ...his document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in ques...

Страница 3: ...nuals if applicable can be obtained by contacting the nearest Johnson Controls Service office or accessing the John son Controls QuickLIT website at http cgproducts johnsoncontrols com It is the respo...

Страница 4: ...ber denotes the following characteristics of the unit YST VF VD J4 KD71750090 14 0 6 33192C F S Chiller Model Special Mandatory Evaporator Code Design Level Condenser Code Steam Condenser Model Compre...

Страница 5: ...VGD Screen 39 VGD Hold Manual 40 Variable Geometry Diffuser Setpoints Screen 41 Steam System Screen Manual Start 43 Steam System Screen Auto Start 46 Turbine Screen 49 Condensate Screen 52 Vacuum Scr...

Страница 6: ...umbers List For Use With Trend Feature 129 Display Messages 131 Status Messages 131 Soft Shutdown Message 132 Start Inhibit Message 133 Warning Messages 133 Turbine Excessive Vibration Warning Message...

Страница 7: ...de 60 Figure 23 PID Setup Screen 1 64 Figure 24 PID Setup Screen 2 67 Figure 25 Auto Manual Screen 70 Figure 26 Capacity Control Setpoints Screen 1 74 Figure 27 Capacity Control Setpoints Screen 2 77...

Страница 8: ...6 Sample Printout Setpoints 156 Figure 57 Sample Printout Sales Order 158 Figure 58 Sample Printout History 159 Figure 59 Sample Printout Security Log Report 161 Figure 60 Sample Printout Trend Data N...

Страница 9: ...ete the chilled liquid circuit SECTION 1 DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION General System Description The YORK Model YST Chiller is commonly applied to large air conditioning systems...

Страница 10: ...frigerant Flow Thru Refrigerant Flow Diagram LEGEND HIGH PRESSURE VAPOR HIGH PRESSURE LIQUID REFIGERANT LOW PRESSURE LIQUID REFIGERANT LOW PRESSURE VAPOR EVAPORATOR REFRIGERANT DRAIN AND CHARGING CONN...

Страница 11: ...er full load capacity for only a relatively small part of the time the unit is in operation Capacity Controls During part load operation at off design conditions the chiller capacity is reduced to mai...

Страница 12: ...roduce the required mechanical energy for a given load The turbine exhaust steam enters the steam con denser through the steam inlet connection on the top of the condenser and is distributed longitudi...

Страница 13: ...team And Condensate Flow Diagram STEAM CONDENSER TURBINE EXHAUST GOVERNOR VALVE TRIP VALVE SPOOL PIECE NOZZLE VALVES HOTWELL CONDENSATE PUMP HOTWELL OVERBOARD VALVE RECIRCULATION VALVE NON CONDENSIBLE...

Страница 14: ...JOHNSON CONTROLS 14 FORM 160 67 O1 ISSUE DATE 4 1 2015 SECTION 1 DESCRIPTION OF SYSTEM AND FUNDAMENTALS OF OPERATION This page intentionally left blank...

Страница 15: ...rvice Technician They are shown in this book for reference only The control center is also fused to provide individual overcurrent protected 115 VAC power for the remote mounted liquid pump motor star...

Страница 16: ...ion rocker switch When toggled all the way to the right it is considered in the STOP RESET position When in the middle position this is considered the RUN state When toggled to the left most position...

Страница 17: ...Access Level of VIEW This will allow the user to navigate to most screens and observe the val ues displayed there However the user will not be al lowed to change any values To change any values the u...

Страница 18: ...creens have been designed to describe the chiller operation In order to move from one screen to the next navigation keys have been de fined These keys allow the user to either move for ward to a sub s...

Страница 19: ...6 KPAG Evaporator Pressure R134a 5 5 77 4 PSIG 37 9 533 7 KPAG Evaporator Temperature R22 water 13 0 67 0 F 10 5 19 4 C Evaporator Temperature R22 brine 18 0 51 4 F 27 7 10 7 C Evaporator Temperature...

Страница 20: ...0 0 2 0 In Sec 0 0 50 8 MM Sec Turbine Supply Oil Pressure 0 0 30 0 PSIG 0 0 206 8 kPaG Turbine Inlet Steam Pressure 0 0 300 0 PSIG 0 0 2068 5 kPaG Compressor Vertical Vibration Optional 0 0 2 0 In Se...

Страница 21: ...perature of the liquid as it leaves the condenser Condenser Liquid Temperature Return Displays the temperature of the liquid as it enters the condenser Operating Hours Displays the cummulative operati...

Страница 22: ...at the time the key is pressed The History page provides enhanced report ing capability See HISTORY below Message Clear Access Level Required SERVICE When certain safety or cycling conditions have be...

Страница 23: ...rol switch must be placed in the Stop Reset position O and then the Start posi tion Navigation System Used to provide additional refrigeration system infor mation Evaporator A detailed view of all eva...

Страница 24: ...ters the evaporator Chilled Liquid Temperature Setpoint Displays the active temperature setpoint to which the chiller is controlling the evaporator liquid This value could come from a 0 20mA 4 20mA 0...

Страница 25: ...alue includes offset pressure derived from auto zeroing during the system prelube If either of the transducers used to calculate this differential is out of range the display field will show XX X Turb...

Страница 26: ...aporator Evaporator Saturation Temperature Displays the present saturation temperature in the evaporator Return Chilled Liquid Temperature Displays the temperature of the liquid as it enters the evapo...

Страница 27: ...Base Leav ing Chilled Liquid Temperature setpoint This offset may be defined up to 10 0 F or 20 0 F above the Base setpoint see the Remote Leaving Chilled Liquid Tem perature Setpoint Range descripti...

Страница 28: ...Required SERVICE This value is only available if the chiller is not in Brine mode It allows the user to enable the Smart Freeze Point Operation which allows the chiller to run closer to the freeze po...

Страница 29: ...SE3 Condenser Flow Sensor Enable is set for En abled on Configuration Screen 2 Condenser Saturation Temperature Displays the saturation temperature in the condenser Small Temperature Difference Displa...

Страница 30: ...ol Service Technicians refer to YORK Service Manual 160 67 M3 for additional information on the operation of this control Subcooler Zone Time Remaining This is only displayed when the chiller is runnn...

Страница 31: ...ffset pressure derived from auto zeroing during the system prelube If either of the transducers used to calculate this differential is out of range the display field will show XX X The offset pressure...

Страница 32: ...It is measured by an Accelerometer installed at approxi mately 45 from the vertical center on the right side of the Rotor Support when facing the shaft end of the Compressor The Accelerometer signal...

Страница 33: ...ion vanes Oil Sump A detailed view of all the oil pump and oil sump pa rameters This includes the Variable Speed Oil Pump when installed It also controls the Seal Lubrication functionality VGD Access...

Страница 34: ...ar and the proximity probe that is used to measure the position High Speed Thrust Bearing Proximity Reference Position Displays the presently defined offset reference posi tion This value is defined a...

Страница 35: ...s available after the calibra tion sequence is complete Fault Acknowledge This option is only displayed if a fault is present Al lows clearing of High Speed Thrust Bearing related shutdowns Navigation...

Страница 36: ...Display Only Pre Rotation Vanes Opening LED Indicates the vanes are opening Pre Rotation Vanes Closing LED Indicates the vanes are closing Calibration in Progress LED Indicates the calibration sequen...

Страница 37: ...essure derived from auto zeroing during the system prelube Refer to expla nation of auto zeroing under the Compressor screen If either of the transducers used to calculate this differen tial is out of...

Страница 38: ...n trol to a defined Oil Pressure value This key allows the user to define the setpoint for the VSOP control Control Period Variable Speed Oil Pump Only Access Level Required SERVICE By default the aut...

Страница 39: ...inates when a close signal is being applied to the VGD Diffuser Gap Open LED Illuminates when an open signal is being applied to the VGD VGD Count Displays the number of times the Stall Detector Board...

Страница 40: ...nual Access Level Required SERVICE This key puts the VGD in manual mode and sends a close command to the VGD VGD Hold Manual Access Level Required SERVICE This key puts the VGD in manual mode and send...

Страница 41: ...Service Technician Diffuser Gap Close LED Illuminates when a close signal is being applied to the VGD Diffuser Gap Open LED Illuminates when an open signal is being applied to the VGD VGD Count Displ...

Страница 42: ...the Stall Detec tor Board output voltage that represents an acceptable amount of stall noise Extreme Stall Duration 1 20 Min default 10 If the Stall Detector Volt age exceeds twice the High Limit for...

Страница 43: ...sed by two magnetic pickups that monitor a toothed gear installed on the turbine shaft The pickup signals are converted to 4 20 mA sig nals by frequency to analog converters in the Turbine Box and con...

Страница 44: ...osed and the valve is open Nozzle 1 Solenoid LED Illuminates when the Turbine Nozzle Valve 1 Air Dump Solenoid Valve is energized to open that turbine nozzle valve This object only appears if MSSP16 T...

Страница 45: ...eases to the SSP3 Fixed Speed setpoint shown on the Speed Setpoints Screen at the RRSP4 Minimum Rated Speed Ramp Rate shown on the Ramp Rate Setpoints Screen This causes the output signal to the gover...

Страница 46: ...ected to the Analog I O Board in the Control Center This data field displays the highest of the two speed input signals Speed Setpoint Displays the current speed setpoint that is dictated by the start...

Страница 47: ...s set for Auto on Configuration Screen 1 Bypass Solenoid LED Illuminates when the Steam Inlet Slow Roll Bypass Air Dump Solenoid Valve is energized to allow the valve to be opened for slow roll warm u...

Страница 48: ...07 and may NOT be applicable to units manufac tured prior to 2007 Navigation Home Access Level Required VIEW Causes an instant return to the Home Screen Turbine Access Level Required VIEW A detailed v...

Страница 49: ...the turbine shaft The pickup signals are converted to 4 20 mA signals by frequency to analog converters in the Tur bine Box and connected to the Analog I O Board in the Control Center This data field...

Страница 50: ...by a proximity probe installed at approximately 45 degrees from the vertical center on the left side when facing the gover nor end of the turbine The probe signal is converted to a 4 20 mA signal by...

Страница 51: ...ited to running ten 10 minutes If a longer running time is desired this key must be pressed again Manual Pump control is disabled and the key hidden during system prelube system run and system coastdo...

Страница 52: ...l Switch digital input The status will be Closed when the condensate level in the hotwell is in the normal operating range and will change to Open when the level in the hotwell has increased to 5 5 in...

Страница 53: ...y contact on the Hotwell Pump 2 contactor The status will change from Open to Closed after the Run Output LED illuminates indicating that the contactor has pulled in This object only appears if MSSP10...

Страница 54: ...e Pump 1 Sealing Water Solenoid LED is illuminated and adequate flow has been established to close the flow switch contacts Pump 1 Run Output LED Illuminates when the Vacuum Pump 1 contactor is energi...

Страница 55: ...ppears if MSSP11 Vacuum Pump Mode is set for Dual on Configuration Screen 1 Programmable Pump Mode Auto Manual 1 Manual 2 Access Level Required SERVICE This key initiates a Manual start sequence for t...

Страница 56: ...n HSR High Select Relay will select the higher of the two signals entering it and pass it on to the next device An LSR Low Select Relay will select the lower of the two signals entering it and pass it...

Страница 57: ...entered on the Auto Manual Screen This is the minimum PRV control signal allowed when the head is equal to the Low Head Pressure Delta setpoint Anti Surge High Head Press Delta Displays the present H...

Страница 58: ...Therefore the vanes are prevented from closing below this value and the Hot Gas Ratio Calculation uses this minimum signal as the starting point for controlling the Hot Gas Bypass Valve Hot Gas Temp C...

Страница 59: ...tuning parameters for the Leaving Chilled Liquid Temperature Evaporator Pressure Condenser Pressure Hotwell Level and Subcooler Level PID controllers PID Setup 2 Access Level Required VIEW Moves to a...

Страница 60: ...High Select Relay will select the higher of the two signals entering it and pass it on to the next device An LSR Low Select Relay will select the lower of the two signals entering it and pass it on t...

Страница 61: ...PRV control signal allowed when the head is equal to the High Head Pressure Delta setpoint Anti Surge Low Head Min PRV Displays the present Low Head Min PRV setpoint that is entered on the Auto Manual...

Страница 62: ...ox This box displays parameters pertinent to the Capac ity Control Ratchet Mode Selector This selector deter mines which device should be used for capacity control and ensures that the chiller is alwa...

Страница 63: ...the pneumatically actuated governor valve The data field below the output display shows theAuto Manual status of the Speed Setpoint as presently selected on theAuto Manual Screen Hot Gas Bypass Displa...

Страница 64: ...ints require a login access level of Service or higher Service Technicians refer to YORK Service Manual 160 67 M3 for operation and a detailed explanation of the tuning parameters To view the results...

Страница 65: ...ges to yellow Active text to display if the controller is presently controlling the chiller capacity Hotwell Level Screen Condensate SP HLSP1 Range 30 0 70 0 SP HLSP1 Default 50 0 PID Tuning Ranges P...

Страница 66: ...ay and programming if access level is SERVICE for the Temperature Evaporator Pressure and Condenser Pressure controllers Select Control Temperature Evaporator Condenser Hotwell Subcooler Access Level...

Страница 67: ...device to maintain the process variable at setpoint SP The response time of each controller is determined by the Proportional P Integral I and Derivative D tuning setpoints entered In some cases a se...

Страница 68: ...Auto or Manual status of the Speed Setpoint as presently se lected on the Auto Manual Screen Gov Valve Position Limit Screen Capacity Controls SP GSP1 Range 20 0 100 0 SP GSP1 Default 100 0 PID Tunin...

Страница 69: ...evel Required VIEW This key selects the desired controller for which tun ing parameters will be programmed if access level is SERVICE Change Settings Access Level Required SERVICE This key enables the...

Страница 70: ...Manual 160 67 M3 for additional information This screen would normally only be used by a quali fied YORK Service Technician to determine at initial commissioning or subsequent site visits to test the...

Страница 71: ...evel Displays the present control signal being sent to the analog output used to control Hotwell Level Control I P Transducer The PV data field displays the present condensate level in the steam conde...

Страница 72: ...is the minimum PRV control signal allowed when the head is equal to the Low Head Pressure Delta setpoint PD2 Anti Surge Setpoints Low Head Min Speed MSP2 Range 3200 4500 RPM Screen Capacity Controls...

Страница 73: ...trip mechanism on the turbine should trip before SSP4 Overspeed Test Limit speed is reached and the message TURBINE MECHANI CAL TRIP displayed If the turbine does not trip and the speed exceeds the SS...

Страница 74: ...the vane signal is stopped at 5 and the capacity control signal continues to decrease the output of the Hot Gas Ratio Calcula tion will increase from 0 100 as the control signal decreases from 5 0 to...

Страница 75: ...ols Range Horsepower Position None Default Horsepower This override controller is used to unload the chiller to prevent the turbine from producing enough horsepow er to overload the compressor bearing...

Страница 76: ...time delay has elapsed This will allow the vanes to open further and reduce steam consump tion TSP3 Hot Gas Valve Temp Controller SP Diff Screen Capacity Controls Range 0 4 0 F Default 1 1 F This is o...

Страница 77: ...pened to this value to provide additional gas flow through the compressor After the stabilization delay has elapsed the PRV con trol signal will begin increasing from this value at the RRSP8 PRV Ramp...

Страница 78: ...5 This is the steam pressure that the turbine must have at the inlet flange in order to provide the design horse power output This is used to calculate the actual horse power output of the turbine It...

Страница 79: ...is calculated by subtract ing the Leaving Chilled Liquid Temperature Cycling Offset Shutdown from the Leaving Chilled Liquid Temperature Setpoint If this value is below the abso lute minimum allowed...

Страница 80: ...reased the shutdown threshold is 36 0 F water or 6 0 F brine for the next ten 10 minutes If Smart Freeze is enabled the threshold is 34 0 F for the next 10 minutes After ten 10 minutes have elapsed th...

Страница 81: ...wns accurately and for utilizing the scheduling capabilities When prompt ed to enter a date value the user must enter the day month and four digit year using leading zeroes as necessary If within rang...

Страница 82: ...to the maximum allowable for the Compressor Model en tered here It is entered at the factory and can only be changed in the TEST OP or ADMIN access level Inlet Steam Pressure Range Access Level Requi...

Страница 83: ...ered Display Only None PROGRAMMABLE English Metric Units Access Level Required OPERATOR Define the unit system English or Metric used by the chiller display Custom User ID 4 Access Level Required SERV...

Страница 84: ...er key places a green selection box around the first changeable parameter Use the and keys to place the selection box around the desired param eter to be changed With the selection box around the desi...

Страница 85: ...1 ISSUE DATE 4 1 2015 2 COM 2 Stop Bit s Define the number of stop bits with which the panel shall communicate through the modem port Navigation Home Access Level Required VIEW Causes an instant retur...

Страница 86: ...h scheduled print logs will begin Output Interval Access Level Required OPERATOR Define the interval at which log printing will occur Automatic Printer Logging Enabled Disabled Access Level Required O...

Страница 87: ...DATE 4 1 2015 2 Print All Histories Access Level Required OPERATOR Generate a report of the system data at the time of all stored shutdowns Navigation Home Access Level Required VIEW Causes an instan...

Страница 88: ...lay Only Model Number Factory defined model number of the chiller system Panel Serial Number Factory defined serial number for the micropanel Chiller Serial Number Factory defined serial number for th...

Страница 89: ...FORM 160 67 O1 ISSUE DATE 4 1 2015 2 Print Access Level Required VIEW This generates a listing of the Sales Order data Navigation Home Access Level Required VIEW Causes an instant return to the Home...

Страница 90: ...ess Level Required ADMIN Displays the number of the starts the chiller has initiated This may be reprogrammed to a desired value gener ally when this value has been reset due to a Microboard replaceme...

Страница 91: ...gional service phone number is displayed as the first number Although the label and number can be changed appropriately the default for this entry is York Int l North American Toll Free Number 1 800...

Страница 92: ...made to the applicable page num ber of YORK YST Logic Diagram 160 67 M3 where the setpoint has visibility To view the graphics asso ciated with the setpoint the applicable Screen name is also referen...

Страница 93: ...the input signal from the Turbine Shaft End Bearing RTD Temperature Transmitter is above this setpoint The final setpoint should be 5 10 F higher than the normal operating temperature of the bearing...

Страница 94: ...he input signal from either of the two Compressor Vibration Transmitters is above this setpoint CVSP2 Compressor Vibration Shutdown Screen Compressor Range 0 00 2 00 in sec Default 0 50 in sec This is...

Страница 95: ...meout Screen Steam System Range 0 1800 Sec Default 600 Sec An immediate shutdown is initiated if the input signal from the Turbine Exhaust Steam Pressure Transmitter remains continuously above the PSP...

Страница 96: ...Compressor Vibration Trip Timeout Screen Compressor Range 2 300 Sec Default 5 Sec A shutdown is initiated if either of the two Compressor Vibration Transmitter input signals remain continuous ly abov...

Страница 97: ...ess level of Service or higher Programmable MSSP4 Turbine Start Mode Screen Steam System Turbine Range Auto Manual Default Manual This must be changed to Auto if the chiller is supplied with optional...

Страница 98: ...imer A countdown timer displaying the time remaining in the slow roll cycle appears with the message SLOW ROLLING in the System Status display MSSP18 Compressor Vibration Sensors Screen Compressor Ran...

Страница 99: ...team flowing through the turbine FSE2 Evaporator Flow Sensor Enable Screen Evaporator Range Enabled Diasabled Default Disabled This must be set to Enabled to display the rate of chilled liquid flowing...

Страница 100: ...uare root of the input signal to provide a display that is linear with the cooling liquid flow Change Setpoints Access Level Required SERVICE This key enables the field selection cursor The opera tor...

Страница 101: ...Pump Vacuum Pump Turbine Start Relay Default Compressor Oil Pump This setpoint determines what existing digital output control logic drives the 120 VAC digital output on the Frick Digital I O Board di...

Страница 102: ...Causes an instant return to Configuration Screen 2 Home Access Level Required VIEW Causes an instant return to the Home Screen Setpoints Access Level Required VIEW Causes an instant return to the Setp...

Страница 103: ...t at 9 PSIA When the chiller is supplied with a steam condenser that uses a single vacuum pump and steam ejectors to maintain the required turbine exhaust pressure and MSSP11 Vacuum Pump Mode on Confi...

Страница 104: ...before the vacuum pump is stopped PSP13 Turbine Nozzle Solenoid 1 Activate Screen Steam System Range 14 7 100 PSIG Default 45 0 PSIG This is only used when the turbine is supplied with pneumatically a...

Страница 105: ...Setpoints Screen Configuration Setpoints Access Level Required VIEW Causes an instant return to the Configuration Setpoints Screen 1 Time Setpoints Access Level Required VIEW Moves to a sub screen th...

Страница 106: ...Solenoid 1 Activate pressure for this delay Turbine Nozzle Solenoid 1 Air Dump Solenoid is energized TDSP3 Turbine Nozzle Solenoid 2 Delay Screen Steam System Range 0 3600 Sec Default 100 Sec This is...

Страница 107: ...energized TDSP12 Turbine Auxiliary Oil Pump Postlube Screen Turbine Range 30 40 Min Default 30 Min This is only used when the turbine is supplied with an auxiliary oil pump and MSSP6 Turbine Lubricati...

Страница 108: ...etpoints Access Level Required VIEW Moves to a sub screen that allows programming of various pressure thresholds pertaining to the operation of the chiller Speed Setpoints Access Level Required VIEW M...

Страница 109: ...ned by contacting the local service office Programmable SSP1 Slow Roll Speed Access Level Required SERVICE Screen Steam System Range 750 1200 RPM Default 1000 RPM This is the speed that the turbine wi...

Страница 110: ...cated chilled liquid pump for each chiller this contact may be used to ini tiate the opening of a valve in the chilled liquid inlet line In any case a minimum chilled liquid flow must be established w...

Страница 111: ...ursor The opera tor may then toggle between the programmable data fields using the Cursor Arrow keys Navigation Home Access Level Required VIEW Causes an instant return to the Home Screen Setpoints Ac...

Страница 112: ...onal equipment supplied It is also a gateway to screens for program ming pressures time delays and speeds pertinent to the operation of the chiller To view the results of a setpoint change the applica...

Страница 113: ...Level Required SERVICE This key enables the field selection cursor The opera tor may then toggle between the programmable data fields using the Cursor Arrow keys Navigation Home Access Level Required...

Страница 114: ...nly Last Normal Shutdown This window displays the date and time and the de scription of the last normal shutdown A normal shut down is defined as Local Panel rocker switch Remote Digital Analog or ISN...

Страница 115: ...the value of select chiller parameters at the time of the associated shutdown Trending Access Level Required VIEW Causes a move to a sub screen allowing the user to view trending data on selected chil...

Страница 116: ...ens required to display all of the data varies according to type of motor starter and options applied Display Only History Printout This is the on screen printout of the system parameters Programmable...

Страница 117: ...e Manual 160 67 M3 The details of any setpoint change can be viewed by navigating to a subscreen that displays the date and time of the change Access Level and USER ID used to make the change the old...

Страница 118: ...Home Access level Required SERVICE Causes an instant return to the Home Screen History Access Level Required SERVICE Causes an instant return to the History Screen View Details Access Level required S...

Страница 119: ...e data on this screen can be printed Requires a login access level of SER VICE Display Only Description Displays the setpoint category that was changed Time Displays the time the setpoint was changed...

Страница 120: ...e Service Technician to display param eters pertinent to a particular problem during trouble shooting At completion of the service call the display can be cleared or the parameters can be left there f...

Страница 121: ...he Slot Numbers list and note the number of the parameter s to be displayed Pressing the Select key places a green colored selection box around Cus tom Slot 1 If it is desired to change an already ent...

Страница 122: ...d param eter is less than the Y Axis label minimum for that parameter the value will be plotted at the minimum value Similarly if the actual value is greater than the Y Axis label maximum for that par...

Страница 123: ...be printed in tabular format If set to EXISTING a snapshot of the data presently on the screen is sent to the printer If set to NEW all data collected after pressing this key will be sent to the print...

Страница 124: ...ed across the X Axis of the graph Each point represents the instan taneous value of the parameter The user selects the time interval between these points This is called the DATA COLLECTION INTERVAL or...

Страница 125: ...the Data Point Max Otherwise a red graph is displayed on the Trend Screen with the words TREND MAX MUST BE TREND MIN If the parameter selected for this data point is a digital type on off this value m...

Страница 126: ...data collection is started or stopped af ter any selected Trigger delay per the selected Trigger Action A Secondary Trigger can be evaluated with the Prima ry Trigger to start stop data collection The...

Страница 127: ...on will stop after the Triggers evaluate as true and the delay timer has elapsed Primary to Secondary Operator Access Level Required OPERATOR Selects whether the Primary Trigger Secondary Trig ger or...

Страница 128: ...lows From these lists select up to six parameters to be trend ed Return to the Trend Setup Screen and enter the pa rameters Slot Numbers into Data Points 1 through 6 Requires a login access level of O...

Страница 129: ...s Closing 1817 Liquid Line Solenoid 2063 Vent Line Solenoid Oil Sump 1539 Oil Pump Run Output 8193 Sump Oil Pressure LOP 8192 Pump Oil Pressure HOP 1536 Oil Pressure 1537 Oil Sump Temperature 1542 Oil...

Страница 130: ...e 2 Solenoid 2843 Steam Ring Drain Solenoid Turbine Oil Bearings 2828 Oil Temperature 2827 Oil Pressure 2873 Aux Oil Pump Run Output 2836 Aux Oil Pump Contact master slot numbers list for use with tre...

Страница 131: ...rd Prelube duration is 50 sec onds A countdown timer displaying the time remain ing in the prelube cycle also appears with this message System Starting The main start relay K18 on the York I O board i...

Страница 132: ...untdown timer displaying the time remaining in the stabilization cycle also appears with this message System Run The chiller is running under the condition described in the Details Line of the Status...

Страница 133: ...witch Open The chiller is inhibited from starting because the Pre rotation Vanes are not fully closed Condenser High Pressure Stopped The condenser pressure has exceeded 160 0 PSIG R134a 240 0 PSIG R2...

Страница 134: ...vaporator pressure has returned to normal and the Leaving Chilled Liquid Temperature Controller is con trolling the capacity of the chiller Refer to the Capac ity Controls Screen descriptions for addi...

Страница 135: ...he Alarm Shutdown Setpoints Screen The message will automatically clear when the input signal decreases to 0 1 F below the Alarm Setpoint Warning Turbine Shaft End Bearing High Temperature This messag...

Страница 136: ...equence is initiated The message will automatically clear when the input signal decreases to 0 1 Mil below the Alarm Setpoint Warning Turbine Governor End Vertical Vibration The input signal from the...

Страница 137: ...ealing water solenoid has been energized or the lead vacuum pump contactor auxiliary contact has failed to close within 5 seconds after the run output was energized to start the pump The standby pump...

Страница 138: ...shown on the Alarm Shutdown Setpoints Screen This check is bypassed during shutdown until the start sequence is initiated The message will automatically clear when the input signal decreases to 0 1 In...

Страница 139: ...than the Condenser Saturated temperature by 30 or 40 F as described above in the COMPR OIL LOW TEMPERATURE DIFFERENTIAL message description Compr Oil Variable Speed Pump Drive Contacts Open The Oil Pu...

Страница 140: ...e The evaporator pressure as sensed by the Evapora tor Transducer has decreased to the Safety shutdown threshold For water cooling applications the safety shutdown threshold is a fixed value for the r...

Страница 141: ...the temperatures are within 3 0 F of one another and the START STOP con trol switch is placed in the STOP RESET O position Condenser High Pressure Contacts Open The contacts of the electro mechanical...

Страница 142: ...transducer The chiller can be started after the transducer is indi cating a pressure that is within range and the START STOP control switch is placed in the STOP RESET O position Compr Oil Differentia...

Страница 143: ...zed The START STOP control switch must be placed in the STOP RESET O position before starting the chiller Excessive Start Delay The system prelube has been completed but the opera tor has failed to pr...

Страница 144: ...nger than 17 seconds The critical speed band is determined by the values entered for SSP11 and SSP12 on the Speed Setpoints Screen Failure to Maintain Minimum Rated Speed The turbine has been continuo...

Страница 145: ...e started after the transmitter input signal de creases to 0 1 F below the Shutdown Setpoint and the START STOP control switch is placed in the STOP RESET O position Turbine Governor End Bearing High...

Страница 146: ...After the probe cables are connected to the transmitters the zero on all vibration transmitters must be adjusted to provide a 4 0mAoutput to ensure the proper opera tion of these messages Hotwell Cond...

Страница 147: ...l Vibration Transmitter is above the TVSP2 Turbine Vibration Shutdown setpoint shown on the Alarm Shutdown Setpoints Screen This check is bypassed during shutdown until the start sequence is initiated...

Страница 148: ...ition An input signal above 2 0 In Sec would also indicate a defective transmitter or accelerometer but will generate a normal safety shutdown message since this value exceeds the safety setpoint Comp...

Страница 149: ...JOHNSON CONTROLS 149 FORM 160 67 O1 ISSUE DATE 4 1 2015 3 SECTION 3 PRINTERS Figure 54 Printers 23887A OKIDATA MICROLINE 184 23889A WEIGH TRONIX seiko dpu 414 00085VIP...

Страница 150: ...icable to those devices may differ Figure 55 Status Figure 56 Setpoints Figure 57 Sales Order Figure 58 History Figure 59 Security Log Figure 60 Trend Figure 61 Custom Screen The following Printers ca...

Страница 151: ...Microboard Printer Function J2 4 pin 3 Tx data to printer J2 2 pin 8 DSR busy signal from printer J2 9 pin 5 Gnd Cabinet shield Hardware required Cable 18 AWG stranded 50 ft maximum length Connectors...

Страница 152: ...Enable 1 6 off Printing density 100 1 7 on Printing density 100 1 8 on Printing density 100 DipSW 2 1 on Printing Columns 40 2 2 on User Font Back up on 2 3 on Character Select normal 2 4 off Zero sla...

Страница 153: ...nter These codes determine such things as lines per inch character width and general formatting Available selections are Okidata Weigh Tronix and Seiko Automatic Data Logging Access Level Required OPE...

Страница 154: ...urn Solenoid Off Variable Speed Oil Pump Oil Pump Drive Command Frequency 25 0 Hz Variable Speed Oil Pump Control Mode Auto Figure 55 Sample Printout Status Proximity Probe High Speed Thrust Bearing P...

Страница 155: ...in Solenoid On Condensate Drain Tank High Level Switch Closed Turbine Oil Bearings Oil Temperature 110 5 F Oil Pressure 18 1 Psig Governor End Bearing Temperature 170 1 F Shaft End Bearing Temperature...

Страница 156: ...ss 5 HLSP2 Hotwell High Level 90 0 LCVM Subcooler Level Valve Minimum Position 25 Configuration Setpoints MSP1 High Head Minimum Speed 4500 RPM MSP2 Low Head Minimum Speed 3600 RPM MSSP1 Capacity Ratc...

Страница 157: ...000 Gal Min FSP6 Condenser Flow Transmitter Signal Type Linear Temperature Controller PID TSP1 Leaving Chilled Local Setpoint 42 1 F Temperature Controller HGV Proportional 1 00 Temperature Controller...

Страница 158: ...ving Temperature 42 0 Return Temperature 54 0 GPM 4200 Tubes 182 Design Load Condenser Passes 2 Design Working Pressure 150 Fouling Factor 00025 Pressure Drop 23 8 Nozzle Arrangement In 12 Nozzle Arra...

Страница 159: ...ater Output On Oil Return Solenoid On Variable Speed Oil Pump Oil Pump Drive Command Frequency 25 0 Hz Variable Speed Oil Pump Control Mode Auto Proximity Probe High Speed Thrust Bearing Proximity Dif...

Страница 160: ...p Manual Mode Disabled Hotwell Level HLSP1 Hotwell Condensate Level 50 0 Condensate Level 50 1 Hotwell Level Control Output Signal 49 9 Pump 1 Run Output On Pump 1 Aux Contact Closed Pump 2 Run Output...

Страница 161: ...L CORPORATION Fri 05 Oct 2001 4 48 04 PM Log Entry 1 Evaporator Leaving Chilled Local Setpoint Date 05 Oct 2001 Time 4 23 49 PM Access Level Service User Id 4268 Old Value 46 5 F New Value 48 0 F Log...

Страница 162: ...lsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 1 Si Metric Conversion Measurement Multiply English Unit By Factor To Obtain Metric Unit Capacity Tons Refrigerant Effec...

Страница 163: ...JOHNSON CONTROLS 163 NOTES...

Страница 164: ...nia USA 17405 1592 800 861 1001 Subject to change without notice Printed in USA Copyright by Johnson Controls 2015 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 67 O1 415 Issue Date April 1 201...

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