background image

JOHNSON CONTROLS

37

SECTION 4 - CYCLING SHUTDOWNS

FORM 160.00-O4 

ISSUE DATE: 07/31/2019

4

MESSAGE

DESCRIPTION

VSD - Low Inverter Baseplate  

Temperature

 LOW INVERTER BASEPLATE  

 TEMPERATURE FLT 

A thermistor sensor is located inside the transistor module(s) on the OSCD power 
unit. Any time this thermistor detects a temperature of 37°F (3°C) or lower a shut-
down will occur. The displayed message will change to LOW INVERTER PHASE 
(A, B, or C) when more than one transistor module is used in the power assembly.

VSD - Phase A (or B, C) Gate 

Driver

 PHASE A (B, C) GATE DRIVER FLT 

A second level of overcurrent current protection exists on the OSCD gate driver 

board. The collector-to-emitter voltage of each transistor module is checked while 

the device is turned on. This is called the collector-to-emitter saturation voltage. If 
the voltage across the transistor module is greater than a set threshold, the transis-
tor module is turned off. This fault can also be caused if the transistor is not being 
turned on when it should.

VSD - Precharge - DC Bus 

Voltage Imbalance

 PRECHARGE BUS V IMBALANCE 

The definition for this fault is identical to “VSD - DC Bus Voltage Imbalance” except 

that the fault has occurred during the precharge period, which begins during pre-
lube. Refer to “ VSD - DC Bus Voltage Imbalance” shutdown for more details.

VSD - Precharge - Low DC 

Bus Voltage

 PRECHARGE LOW VOLTAGE FAULT 

This fault has two different timing events. First, the DC Bus voltage must be equal 
to or greater than 50 VDC for 460 VAC input voltage, 41 VDC for 380, 400 and 
415 VAC input voltage, or 60 VDC for 575 VAC input voltage, 4 seconds after 
pre-charge has begun. Second, the DC Bus voltage must be equal to or greater 
than 500 VDC for 460 VAC input voltage, 414 VDC for 380, 400 and 415 VAC input 
voltage or 600 VDC for 575 VAC input voltage, 20 seconds after pre-charge has 
begun. 

VSD - Run Signal

 RUN RELAY FAULT 

Two run signals are generated by the Control Center, one via hardware and the 

second via the communications link. Upon receipt of either of the two run signals 

by the OSCD logic board, a 5-second timer will begin. If the missing run signal is 
not received within the 5-second window the OSCD logic board will shut down and 
the Control Center will display the shutdown message.

VSD - Serial Communications

 SERIAL RECEIVE FAULT 

This message is generated when communications between the micro board and 
the ACC board, or the ACC board and OSCD logic board is disrupted for a least 22 
seconds. If the optional Harmonic Filter is installed then the fault can be generated 
when the communications between the OSCD logic board and the Harmonic Filter 
logic board, or the Harmonic Filter logic board and the ACC board is disrupted. 

VSD - Single Phase Input 

Power

 SINGLE PHASE POWER SUPPLY 

This shutdown is generated by the SCR Trigger board and relayed to the OSCD 
logic board to initiate a system shutdown. The single phase control uses circuitry to 
detect the loss of any one of the three input phases. The trigger board will detect 
the loss of a phase within one half line cycle of the phase loss. An LED on the SCR 
Trigger board will indicate that the board is detecting the fault, and not a wiring 
problem between the trigger board and the OSCD logic board. This message is 
also displayed every time power to the OSCD is restored, or if the input power 
dips to a very low level. Usually it indicates that someone has opened the circuit 

breaker.

VSD - Stop Contacts Open

 INVERTER INITIATED STOP FAULT 

Whenever the OSCD initiates a fault, it first opens the fault relay on the OSCD 

logic board. When the relay opens a message is sent to the ACC board, detailing 
the cause of the fault. If this circuit ever opens without receiving an accompanying 

cause for the fault over the communication link (within 11 communication tries, ap

-

proximately 22 seconds) this message will be displayed. This fault may be replaced 

with a Serial Communications fault if the serial link has failed.

TABLE 4 - 

CYCLING SHUTDOWN MESSAGE (CONT'D)

Содержание VSD 292

Страница 1: ...400 VAC 292 HP 50 HZ 415 VAC 658 HP 50 HZ 400 VAC 292 HP 50 HZ 400 VAC 704 HP 50 HZ 415 VAC 351 HP 60 HZ 460 VAC 704 HP 50 HZ 415 VAC 292 HP 50 HZ 415 VAC 900 HP 50 HZ 400 VAC 385 HP 60 HZ 400 VAC 79...

Страница 2: ...this document and any referenced materials This in dividual shall also be familiar with and comply with all applicable industry and governmental standards and regulations pertaining to the task in que...

Страница 3: ...he owner of the equipment prior to performing any work on the chiller CHANGE BARS Revisions made to this document are indicated with a line along the left or right hand column in the area the revision...

Страница 4: ...270T 40 371 02767 X21 Factory Pack YT Base Model VSD270K 40 371 02767 X22 Factory Pack YK Base Model VSD270TFT 40 371 02767 X25 Factory Pack YT Filter Model VSD270KFT 40 371 02767 X26 Factory Pack YK...

Страница 5: ...actory Pack YK Base Model VSD385TFT 40 371 03789 X23 Factory Pack YT Filter Model VSD385KFT 40 371 03789 X24 Factory Pack YK Filter Model VSD385RT 40 371 03789 X31 Retrofit YT Base Model VSD385RK 40 3...

Страница 6: ...ory Pack YT Base Model VSD503K 46 371 03789 X02 Factory Pack YK Base Model VSD503TFT 46 371 03789 X03 Factory Pack YT Filter Model VSD503TFK 46 371 03789 X04 Factory Pack YK Filter Model VSD503RT 46 3...

Страница 7: ...odel VSD790RKFT 46 371 06982 X14 Retrofit YK Filter Model 868 HP 380 VAC VSD868K 50 371 06863 X06 Factory Pack YK Base Model VSD868KFT 50 371 06863 X08 Factory Pack YK Filter Model VSD868RK 50 371 068...

Страница 8: ...liquid cooled water E Evaporator liquid cooled water D Condenser liquid cooled glycol F Evaporator liquid cooled glycol B Air cooled glycol A Air cooled air R Refrigerant refrigerant Not yet defined V...

Страница 9: ...50A 371 06697 X06 Factory Pack YK Chiller 419 HP 50 HZ 400 VAC LVD0419WXI22KC30B06GZ 50A 371W06642 X06 Factory Pack YK Chiller 419 HP 50 HZ 415 VAC LVD0419WXI22KC30B06GZ 68A 371W06642 X26 Factory Pac...

Страница 10: ...Filter High Total Demand Distortion 33 SECTION 4 CYCLING SHUTDOWNS 35 General Information 35 VSD DC Bus Voltage Imbalance 35 VSD High DC Bus Voltage 35 VSD High Internal Ambient Temperature 35 VSD Hig...

Страница 11: ...39 Harmonic Filter Precharge Low DC Bus Voltage 39 Harmonic Filter Run Signal 39 SECTION 5 WARNING MESSAGES 41 General Information 41 Warning Vanes Uncalibrated Fixed Speed 41 Warning Harmonic Filter...

Страница 12: ...608 658 704 and 900 Models 21 FIGURE 3 OptiSpeed System Architecture Model LVD 419 shown similar to 385 503 608 658 704 and 900 Models 21 FIGURE 4 OptiSpeed System Architecture Model VSD 503 with Har...

Страница 13: ...re gradually turned on to slowly charge the DC bus capacitors This is called the pre charge period which last for 20 sec onds At this time the SCRs are fully turned on The SCR Trigger board provides t...

Страница 14: ...arly unity The power section of the Harmonic Filter is composed of three major blocks a pre charge section a three phase inductor and a Filter Power Unit The pre charge section contains pre charge res...

Страница 15: ...tomer desired The LVD model does not contain any support for the harmonic filter system The enclosure size is reduced and the harmonic filter cannot be added as an option later The function of the dri...

Страница 16: ...croboard the function of the Adaptive Capacity Board was placed into the microboard and the ACC board was longer needed in new production The new microboard is also compatible with the older designs m...

Страница 17: ...ntrol changes will be covered by the operation manual for the chill er model of interest All versions of software require two conditions to be met for speed reduction to occur These two conditions are...

Страница 18: ...he most common causes for instability are High Condenser liquid temperature Dirty Condenser tubes Chillers with very light loads Rapid changes to chilled or condenser liquid flow Valves on air handler...

Страница 19: ...7 31 2019 2 Figure 1 OPTISPEED SYSTEM ARCHITECTURE MODEL VSD 351 WITHOUT HARMONIC FILTER SHOWN SIMILAR TO 270 292 424 MODELS INPUT BREAKER CONTROL TRANSFORMER INDUCTOR COOLING FANS COOLING COIL LD1316...

Страница 20: ...ptiSpeed Compressor Drive Details FIGURE 1 OPTISPEED SYSTEM ARCHITECTURE MODEL VSD 351 WITHOUT HARMONIC FILTER SHOWN SIMILAR TO 270 292 424 MODELS CONT D COOLING FANS COOLING COIL GATE DRIVER BOARD IG...

Страница 21: ...INPUT BREAKER Figure 2 OPTISPEED SYSTEM ARCHITECTURE MODEL LVD 419 SHOWN SIMILAR TO 385 503 608 658 704 AND 900 MODELS LD19199 COOLING COIL COOLING FAN SCR TRIGGER BOARD GATE DRIVER BOARD IGBT MODULE...

Страница 22: ...LD23371a FILTER INDUCTOR FILTER ISSUES DCCTS FILTER SUPPLY CONTRACTOR FILTER PRE CHARGE CONTRACTOR FILTER PRE CHARGE RESISTORS FILTER TRAP ASSEMBLY 50 60 Hz INVERTER 50 Hz APPLICATIONS ONLY Figure 4...

Страница 23: ...Details FORM 160 00 O4 ISSUE DATE 07 31 2019 2 LD23372a LINE VOLTAGE ISOLATION BOARD FILTER POWER MODULE FILTER POWER UNIT VSD POWER UNIT FIGURE 4 OPTISPEED SYSTEM ARCHITECTURE MODEL VSD 503 WITH HAR...

Страница 24: ...tion 2 OptiSpeed Compressor Drive Details LD29320 FILTER TRAP CIRCUIT BREAKER FILTER INDUCTOR LINE INDUCTOR FILTER FUSES FILTER DCCTS FILTER SUPPLY CONTACTOR AIR COIL Figure 5 OPTISPEED SYSTEM ARCHITE...

Страница 25: ...NG COIL FAN DRIVE OUTPUT CURRENT TRANSFORMER DRIVE POWER UNIT FILTER INPUT CURRENT TRANSFORMER SERVICE HOLE SCR TRIGGER BOARD FILTER LOGIC BOARD FILTER POWER UNIT DRIVE LOGIC BOARD FILTER LINE VOLTAGE...

Страница 26: ...ompressor Drive Details LD29322 LINE INDUCTOR FILTER SUPPLY CONTACTOR AIR COIL FILTER PRE CHARGE CONTACTOR FILTER TRAP CIRCUIT BREAKER LINE VOLTAGE ISOLATION BOARD FILTER INDUCTOR Figure 6 OPTISPEED S...

Страница 27: ...TE 07 31 2019 2 LD29323 FILTER INPUT CURRENT TRANSFORMER DRIVE POWER UNIT FILTER POWER UNIT SERVICE HOLE SCR TRIGGER BOARD DRIVE AND FILTER LOGIC BOARDS ARE MOUNTED ON THE RIGHT DOOR FIGURE 6 OPTISPEE...

Страница 28: ...JOHNSON CONTROLS 28 FORM 160 00 O4 ISSUE DATE 07 31 2019 Section 2 OptiSpeed Compressor Drive Details Figure 7 VSD LOGIC BOARD LOCATED ON PANEL DOOR LD13165 Figure 8 SCR TRIGGER BOARD LD13166...

Страница 29: ...Compressor Drive Details FORM 160 00 O4 ISSUE DATE 07 31 2019 2 LD29324 Figure 9 OPTIONAL HARMONIC FILTER LOGIC BOARD LOCATED ON PANEL DOOR Figure 10 GATE DRIVER BOARD AND POWER MODULE MODEL 351 SHOW...

Страница 30: ...JOHNSON CONTROLS 30 FORM 160 00 O4 ISSUE DATE 07 31 2019 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 31: ...ications link to the Control Center The Micro Board will interpret the shutdown code and display a shut down message on the display of the Control Cen ter After the coastdown period has timed out the...

Страница 32: ...s and coolant pump on the OSCD will con tinue to run after the shutdown until the thermistor temperature has dropped below 165 F 74 C and the converter temperature is below 160 F 71 C This shut down r...

Страница 33: ...ow for the shutdown threshold values A manual reset is required by pressing the Overtemp Reset pushbutton located on the Filter Logic board DRIVE HP RATING THRESHOLD SHUTDOWN VALUE 270 292 351 175 F 7...

Страница 34: ...JOHNSON CONTROLS 34 FORM 160 00 O4 ISSUE DATE 07 31 2019 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 35: ...out the chiller will automatically restart if the shutdown is no longer active Leave the Compressor Switch in the Run posi tion The chiller will start if no faults are active Table 4 CYCLING SHUTDOWN...

Страница 36: ...ains jumpers along with wires from the output CTs The jumpers configure the OSCD logic board to the HP rating of the OSCD being used in this application in order to properly scale the output cur rent...

Страница 37: ...are generated by the Control Center one via hardware and the second via the communications link Upon receipt of either of the two run signals by the OSCD logic board a 5 second timer will begin If the...

Страница 38: ...o current flowing through the Direct Current Current Transducers DCCTs the DCCT s output voltages are measured and compared with a preset limit in the harmonic filter logic board If the measured value...

Страница 39: ...c filter actually performs a voltage boost function This is neces sary in order to permit current to flow into the AC line from the harmonic filter when the AC line is at its peak level This particula...

Страница 40: ...JOHNSON CONTROLS 40 FORM 160 00 O4 ISSUE DATE 07 31 2019 THIS PAGE INTENTIONALLY LEFT BLANK...

Страница 41: ...DATA LOSS This message is displayed if the communications link between the OSCD logic and the harmonic filter logic or the ACC boards are interrupted for at least a peri od of 20 seconds This message...

Страница 42: ...THIS PAGE INTENTIONALLY LEFT BLANK JOHNSON CONTROLS 42 FORM 160 00 O4 ISSUE DATE 07 31 2019...

Страница 43: ...hes to continue to follow this practice we have no objections as long as the OSCD is properly grounded When is a Booster Pump required on a Retrofit OptiSpeed Compressor Drive Detailed information is...

Страница 44: ...aced in Manual Speed when in VSD Service Mode Do I have a problem with my coolant The pink color is no longer visible The coolant normally has a pink or rose color when new After several months of ope...

Страница 45: ...elsius multiply by 5 9 or 0 5556 Example 10 0 F range x 0 5556 5 6 C range Table 6 SI METRIC CONVERSION MEASUREMENT MULTIPLY ENGLISH UNIT BY FACTOR TO OBTAIN METRIC UNIT Capacity Tons Refrigerant Effe...

Страница 46: ...Pennsylvania USA 17349 1 800 524 1330 Subject to change without notice Printed in USA Copyright by Johnson Controls 2019 www johnsoncontrols com ALL RIGHTS RESERVED Form 160 00 O4 719 Issue Date July...

Отзывы: