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5532522-UIM-B-0619

Johnson Controls Ducted Systems

23

SECTION XII: START UP SHEET

33" 80% AFUE ECM Single Stage Ultra-Low NOx Gas Furnace Start Up Sheet 

 Proper furnace start up is critical to customer comfort and equipment longevity

  

 

  

  

  
  
  

  
  

  

  
  
  
  
  

  

  
  
  
  
  
  

  
  
  
  
  

  
  
  

Name

Address

City

State or Province

Zip or Postal Code

Furnace Model

Furnace Serial

Indoor Coil Model

Indoor Coil Serial

Horizontal Left

Horizontal Right

Unit is level

Filter Type

Polarity is correct (black is L1 (hot), white is N (neutral)

Ground wire is connected

Line voltage value to furnace (volts AC)

Low voltage value between "R" and "C" on furnace control board (volts AC)

Thermostat Type

Other System Equipment and Accessories

Owner Information

Equipment Data

Furnace Configuration

Electrical: Line Voltage

 

Outdoor Unit Model

Outdoor Unit Serial

Filter, Thermostat, Accessories

Filter Location(s)

Connections -- All Per Installation Instructions and Local Code

Gas piping is connected (including drip leg)

Supply plenum and return air are connected 

Filter Size

Vent system is connected

Thermostat wiring is complete

Thermostat heat anticipator set to .40 (if present)

Electrical: Low Voltage

 

Technician Performing Start-Up

Installing Contractor Name

Start-Up Date

Continued on next Page

Venting: B Vent

Connector Length 

# of 45 Degree Ells

# of 90 Degree Ells

Connector Size

Vent Pipe Size

Vertical Termination

Total Height 

# of 45 Degree Ells

# of 90 Degree Ells

Vent Pipe Size

Horizontal Term. (with External Power Vent)

Water Heater          BTUH Input                   

                  Fan Assisted? 

 

Venting system is the proper size, within the limitations of the chart in the 
installation instructions, properly connected to the furnace, and properly pitched

Connector Size

Connector Length 

# of 45 Degree Ells

# of 90 Degree Ells

B Vent Connector

Venting: Lined Masonry Chimney

Other appliances in same common vent:

Furnace                 BTUH Input          

                  Fan Assisted?

Other                         BTUH Input          

                  Fan Assisted?

Chimney Height 

Y

 N

N

Y

Y

N

Single Wall Connector

Содержание TL8E

Страница 1: ...ment closet alcove attic recreation room or garage and are also ideal for commercial applications All units are factory assembled wired and tested to assure safe dependable and economical installation...

Страница 2: ...talling and servicing heating equipment can be hazardous due to the electrical components and the gas fired components Only trained and qualified personnel should install repair or service gas heating...

Страница 3: ...spection by the carrier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer bra...

Страница 4: ...rizontal configuration then extra 2 minimum spacing may be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct...

Страница 5: ...rt with required service accessibility HORIZONTAL APPLICATION ATTIC INSTALLATION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The...

Страница 6: ...s must be level to ensure proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joist...

Страница 7: ...minimum sizes listed in these instructions and in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gase...

Страница 8: ...latest edition and all local codes The furnace shall be installed so that the electrical components are protected from water FIGURE 9 Gas Piping GROUND UNION DRIP LEG MANUAL SHUT OFF VALVE GROUND UNIO...

Страница 9: ...set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the low voltage terminal block on the integrated furn...

Страница 10: ...rmostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJH HDW DQ 5 9ROW RW LUVW 6WDJH HDW 9ROW RPPRQ 9ROW RPPRQ 5 9ROW RW 6HFRQG 6WDJH RPSUHVV...

Страница 11: ...FURNACE IS NOT TO BE VENTED INTO AN UNLINED MASONRY CHIMNEY 2 This furnace must be vented into a fire clay tile lined masonry chim ney only if a source of dilution air is provided such as by common v...

Страница 12: ...ind Such means shall not reduce the required free area of the air supply opening 7 An air supply inlet opening from the outdoors shall be located not less than 12 30 5 cm above the outside grade level...

Страница 13: ...d that the ground union be loosened until the odor of gas is detected When gas is detected immediately retighten the union and check for leaks Allow five minutes for any gas to dissipate before contin...

Страница 14: ...occur as follows a The induced draft blower will start and will run for several sec onds in order to bring fresh combustion air into the combustion chamber Then the induced draft blower will shut off...

Страница 15: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237...

Страница 16: ...n gas valve 2 Turn gas and electrical supplies on and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the a...

Страница 17: ...to 120 seconds The fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning th...

Страница 18: ...alve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by 1 A dirty filter 2 If the indoor fan motor should fail 3 Too many supply...

Страница 19: ...condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the pow...

Страница 20: ...e if a temporary condition exists causing a furnace malfunction An example of this is a temporary interruption in gas supply that would prevent the furnace from lighting The control will keep trying t...

Страница 21: ...FICE BURNER SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req d MOTOR MOUNT TUBING SILICON DIAGRAM WIRIN...

Страница 22: ...5532522 UIM B 0619 22 Johnson Controls Ducted Systems SECTION XI WIRING DIAGRAM FIGURE 20 Wiring Diagram...

Страница 23: ...stallation Instructions and Local Code Gas piping is connected including drip leg Supply plenum and return air are connected Filter Size Vent system is connected Thermostat wiring is complete Thermost...

Страница 24: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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