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5532522-UIM-B-0619

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Johnson Controls Ducted Systems

7. Always install the furnace to operate within the furnace’s intended

temperature rise range. Only connect the furnace to a duct system
which has an external static pressure within the allowable range, as
specified on the furnace rating plate.

8. When a furnace is installed so that supply ducts carry air circulated

by the furnace to areas outside the space containing the furnace,
the return air shall also be handled by duct(s) sealed to the furnace
casing and terminating outside the space containing the furnace.

9. This furnace is not to be used for heating of buildings or structures

under construction.

10. When installed in a non-HUD-Approved Modular Home or building

constructed on-site, combustion air shall not be supplied from occu-
pied spaces.

11. The size of the unit should be based on an acceptable heat loss

calculation for the structure. ACCA, Manual J or other approved
methods may be used.

12. When moving or handling this furnace prior to installation it is rec-

ommended to leave the doors on the furnace to provide support
and to prevent damage or warping of the cabinet. When lifting the
furnace by the cabinet, support the ends of the furnace rather than
lifting by the cabinet flanges at the return air openings (bottom or
sides) or supply air opening.

13. When lifting the furnace, it is acceptable to use the primary heat

exchanger tubes as a lifting point provided that the tubes are lifted
at the front of the heat exchangers where attached to the vestibule
panel. Do not use the top return bend of the heat exchangers as lift-
ing points as the tubes may shift out of position or their location
brackets/baffles.

SAFETY REQUIREMENTS

• Refer to the unit rating plate for the furnace model number, and

then see the dimensions page of this instruction for return air ple-
num dimensions in Figure 6. The plenum must be installed
according to the instructions.

• Provide clearances from combustible materials as listed under

Clearances to Combustibles.

• Provide clearances for servicing ensuring that service access is

allowed for both the burners and blower.

• These models 

ARE NOT 

CSA listed or approved for installation

into a 

HUD  Approved  Modular  Home

 or a 

Manufactured

(Mobile) Home

.

• This furnace is not approved for installation in trailers or recre-

ational vehicles.

• Furnaces for installation on combustible flooring shall not be

installed directly on carpeting, tile or other combustible material
other than wood flooring.

• Check the rating plate and power supply to be sure that the elec-

trical characteristics match. All models use nominal 115 VAC, 1
Phase, 60 Hz power supply. DO NOT CONNECT THIS APPLI-
ANCE TO A 50 Hz POWER SUPPLY OR A VOLTAGE ABOVE
130 VOLTS.

• Furnace shall be installed so the electrical components are pro-

tected from water.

• Installing and servicing heating equipment can be hazardous due

to the electrical components and the gas fired components. Only
trained and qualified personnel should install, repair, or service
gas heating equipment. Untrained service personnel can perform
basic maintenance functions such as cleaning and replacing the
air filters. When working on heating equipment, observe precau-
tions in the manuals and on the labels attached to the unit and
other safety precautions that may apply.

COMBUSTION AIR QUALITY 

(LIST OF CONTAMINANTS)

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in any of the following environments.

• Restricted Environments 
• Commercial buildings 
• Buildings with indoor pools 
• Furnaces installed in laundry rooms 
• Furnaces installed in hobby or craft rooms 
• Furnaces installed near chemical storage areas 
• Chemical exposure 

The furnace requires 

OUTDOOR AIR

 for combustion when the furnace

is located in an area where the furnace is being exposed to the follow-
ing substances and / or chemicals.

• Permanent wave solutions 
• Chlorinated waxes and cleaners 
• Chlorine based swimming pool chemicals 
• Water softening chemicals 
• De-icing salts or chemicals 
• Carbon tetrachloride 
• Halogen type refrigerants 
• Cleaning solvents (such as perchloroethylene) 
• Printing inks, paint removers, varnishes, etc. 
• Hydrochloric acid 
• Cements and glues 
• Antistatic fabric softeners for clothes dryers 
• Masonry acid washing materials 

When outdoor air is used for combustion, the combustion air intake duct
system termination must be located external to the building and in an
area where there will be no exposure to the substances listed above.

 WARNING

FIRE OR EXPLOSION HAZARD

Failure to follow the safety warnings exactly could result in serious
injury, death or property damage.
Never test for gas leaks with an open flame. Use a commercially
available soap solution made specifically for detection of leaks to
check all connections. A fire or explosion may result causing property
damage, personal injury or loss of life.

IMPORTANT:   During  installation,  doors  should  remain  on  the
furnace when moving or lifting.

 CAUTION

This product must be installed in strict compliance with the installation
instructions and any applicable local, state, and national codes
including, but not limited to building, electrical, and mechanical codes.

!

!

 WARNING

The furnace area must not be used as a broom closet or for any other
storage purposes, as a fire hazard may be created. Never store items
such as the following on, near or in contact with the furnace.

1. Spray or aerosol cans, rags, brooms, dust mops, vacuum clean-

ers or other cleaning tools.

2. Soap powders, bleaches, waxes or other cleaning compounds;

plastic items or containers; gasoline, kerosene, cigarette lighter
fluid, dry cleaning fluids or other volatile fluid.

3. Paint thinners and other painting compounds.
4. Paper bags, boxes or other paper products

Never operate the furnace with the blower door removed. To do
so could result in serious personal injury and/or equipment
damage.

!

Содержание TL8E

Страница 1: ...ment closet alcove attic recreation room or garage and are also ideal for commercial applications All units are factory assembled wired and tested to assure safe dependable and economical installation...

Страница 2: ...talling and servicing heating equipment can be hazardous due to the electrical components and the gas fired components Only trained and qualified personnel should install repair or service gas heating...

Страница 3: ...spection by the carrier s agent should be made in writing Also before installation the unit should be checked for screws or bolts which may have loosened in transit There are no shipping or spacer bra...

Страница 4: ...rizontal configuration then extra 2 minimum spacing may be needed to ensure against drain pan distortion On all installations without a coil a removable access panel is recom mended in the outlet duct...

Страница 5: ...rt with required service accessibility HORIZONTAL APPLICATION ATTIC INSTALLATION This appliance is certified for line contact when the furnace is installed in the horizontal left or right position The...

Страница 6: ...s must be level to ensure proper and quiet fur nace operation When suspending the furnace use a secure platform constructed of plywood or other building materials secured to the floor or ceiling joist...

Страница 7: ...minimum sizes listed in these instructions and in the codes The furnace rating plate and the instructions in this section specify the type of gas approved for this furnace only use those approved gase...

Страница 8: ...latest edition and all local codes The furnace shall be installed so that the electrical components are protected from water FIGURE 9 Gas Piping GROUND UNION DRIP LEG MANUAL SHUT OFF VALVE GROUND UNIO...

Страница 9: ...set in the OFF position and the main electrical source disconnected connect the thermostat wiring from the wiring connections on the thermostat to the low voltage terminal block on the integrated furn...

Страница 10: ...rmostat Chart Single Stage HP with Single Stage Furnaces 6LQJOH 6WDJH R1R XUQDFH 6LQJOH 6WDJH HDW 3XPS 6HFRQG 6WDJH HDW DQ 5 9ROW RW LUVW 6WDJH HDW 9ROW RPPRQ 9ROW RPPRQ 5 9ROW RW 6HFRQG 6WDJH RPSUHVV...

Страница 11: ...FURNACE IS NOT TO BE VENTED INTO AN UNLINED MASONRY CHIMNEY 2 This furnace must be vented into a fire clay tile lined masonry chim ney only if a source of dilution air is provided such as by common v...

Страница 12: ...ind Such means shall not reduce the required free area of the air supply opening 7 An air supply inlet opening from the outdoors shall be located not less than 12 30 5 cm above the outside grade level...

Страница 13: ...d that the ground union be loosened until the odor of gas is detected When gas is detected immediately retighten the union and check for leaks Allow five minutes for any gas to dissipate before contin...

Страница 14: ...occur as follows a The induced draft blower will start and will run for several sec onds in order to bring fresh combustion air into the combustion chamber Then the induced draft blower will shut off...

Страница 15: ...22 164 327 818 64 56 112 281 23 157 313 783 66 54 109 273 24 150 300 750 68 53 106 265 25 144 288 720 70 51 103 257 26 138 277 692 72 50 100 250 27 133 267 667 74 48 97 243 28 129 257 643 76 47 95 237...

Страница 16: ...n gas valve 2 Turn gas and electrical supplies on and follow the operating instruc tions to place the unit back in operation 3 Adjust manifold pressure by adjusting gas valve regulator screw for the a...

Страница 17: ...to 120 seconds The fan off setting must be long enough to adequately cool the furnace but not so long that cold air is blown into the heated space The fan off timing may be adjusted by positioning th...

Страница 18: ...alve This is an automatic reset control that provides over temperature protection due to reduced airflow This may be caused by 1 A dirty filter 2 If the indoor fan motor should fail 3 Too many supply...

Страница 19: ...condition is not corrected the ignition control will lock out for 60 minutes During burner operation a momentary loss of power for 50 milliseconds or longer will de energize the gas valve When the pow...

Страница 20: ...e if a temporary condition exists causing a furnace malfunction An example of this is a temporary interruption in gas supply that would prevent the furnace from lighting The control will keep trying t...

Страница 21: ...FICE BURNER SIGHT GLASS OVAL 2 Req d GASKET FOAM Door 1 5 ft req d GASKET INTAKE PAN PLUG VENT HOLE BRACKET DOOR WIRING HARNESS FERRULE 3 Req d GROMMET 3 Req d MOTOR MOUNT TUBING SILICON DIAGRAM WIRIN...

Страница 22: ...5532522 UIM B 0619 22 Johnson Controls Ducted Systems SECTION XI WIRING DIAGRAM FIGURE 20 Wiring Diagram...

Страница 23: ...stallation Instructions and Local Code Gas piping is connected including drip leg Supply plenum and return air are connected Filter Size Vent system is connected Thermostat wiring is complete Thermost...

Страница 24: ...ure in w c Return Static in w c after Air Side Heating Air Side Cooling Air Side Continuous Fan Clean Up Give owner the owner s manual provided Explain thermostat use and programming if applicable to...

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