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Ÿ

Open the access panel.

Ÿ

Unscrew and remove the wire spool retention cap used for 8-inch spools (A) and store it someplace safe.

Ÿ

Remove the spindle adapter for 8-inch spools (B) and keep it someplace safe.

Ÿ

Remove the nut (C), spring (D), and washers (E).

Ÿ

Remove the outer wrapping from the included spool of wire and then find the leading end of the wire (it goes through a hole in the 
outer edge of the spool and is bent over the spool edge to prevent the wire from unspooling) but do not unhook it yet.

Ÿ

Place  the  spool  on  the  WIRE  SPOOL  SPINDLE  so  that  the  wire  unspools  from  the  bottom,  and  the  spool  will  rotate 
counterclockwise.

Ÿ

Place the washer, wire spool, bushing, spring, and nut back.

Ÿ

Proceed to the “FEEDING WIRE THROUGH THE MIG GUN” instructions below.

   Installing 4-Inch Spool (See Figure For Part Identification):

 Feeding Wire Through The Mig Gun:

Ÿ

Unhook the wire and hold the wire end and the spool in one hand. Use the other hand to tighten the nut (C) to some extent so that 
when the spool is released, it does not spin freely and uncoils the wire. Tightening the nut too much may cause inconsistent wire 
feeding. Leaving it too loose will allow the wire to straighten freely from the spool, leaving a mess of wire in the cabinet.

Ÿ

While holding the wire in place, use a wire cutter to cut the bent end of the wire so that only a straight end remains.

Ÿ

Hold  the  wire  end  in  one  hand  and  release  the  drive  roller  pressure  arm  (I)  by  pulling  the  pressure  arm  adjustment  knob  (G) 
toward you. Hold the drive roller pressure arm up off of the drive roller and insert the leading end of the wire into the inlet guide 
tube (H). Push the wire across the drive roller (J) and into the gun assembly approximately six inches.

Ÿ

Align  the  wire  up  in  the 

  groove  of  the  drive  roller  and  allow  the  drive  pressure  arm  to  drop  onto  the  drive  roller.  Pull  the 

inner

pressure  arm  adjustment  knob  back  over  the  pressure  arm  and  tighten  (turn  clockwise)  the  pressure  adjusting  knob  until  the 
pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly. 

  NOTE: Too much pressure will cause wire to feeding problems and may burn out the wire feed motor.

Ÿ

Let go of the wire.

Ÿ

Remove the nozzle (K) and contact tip (L) from the end of the gun assembly (M).

Ÿ

Plug the welder’s INPUT POWER CABLE into the AC power source. Adjust the settings at the front panel per the setup chart on 
the welding machine’s inside door according to the wire and workpiece size.

Ÿ

Pull  the  trigger  on  the  MIG  gun  to  feed  the  wire  through  the  gun  assembly.  Check  if  the  drive  roller  is  slipping  on  the  wire  and 
increase pressure on the pressure arm adjustment knob if necessary.

Ÿ

When at least an inch of wire sticks out past the end of the gun, release the trigger.

Ÿ

Slide the contact tip (L) over the wire protruding from the end of the gun (M). Screw the contact tip into the end of the gun and 
hand tighten securely.

Ÿ

Install the nozzle (K) on the gun assembly.

Ÿ

Open the access panel.

Ÿ

Unscrew and remove the wire spool retention cap (A).

  Note: If the wire spool retention cap and the spindle adapter for 8-inch spools (B) are not present (the machine was last 

used with a 4-inch spool), put the spindle adapter for 8-inch spools back in place.

Ÿ

Ensure all of the components used for a 4-inch spool are still in place. They are necessary for 8-inch spools as well (nut (C), spring 
(D), and washers (E)).

Ÿ

Remove the outer wrapping from the spool of wire and then find the leading end of the wire (it goes through a hole in the outer 
edge of the spool and is bent over the spool edge to prevent the wire from unspooling) but do not unhook it yet.

Ÿ

Place  the  spool  on  the  spindle  adapter  for  an  8-inch  spool  so  that  the  wire  unspools  from  the  bottom,  and  the  spool  will  rotate 
counterclockwise.

  Note: Be sure the alignment pin near the base of the spindle adapter for 8-inch spools is inserted in the corresponding  

hole on the spool.

Ÿ

Thread the wire spool retention cap back in place.

- 12 -

Installing 8-Inch Spool (See Figure For Part Identification):

Содержание YWM-211P

Страница 1: ...YWM 211P IGBT INVERTER MULTI PROCESS WELDER MIG PULSED MIG SPOOL GUN COMPATIBLE MIG STICK LIFT TIG Copyright YesWelder Aug 2023 OPERATOR S MANUAL...

Страница 2: ......

Страница 3: ...w YesWelder product We at YesWelder create quality products at dis counted prices to make welding affordable to everyone To help us serve you better and for further questions visit www yeswelder com T...

Страница 4: ...Wire 11 13 OPERATION 13 25 Performance Data Plate And Duty Cycle 13 14 Welding Preparation 14 Welding Wire Selection 15 Gas Selection 15 Set up for MIG Welding GMAW 15 23 Set up for Lift Arc TIG Weld...

Страница 5: ...your breathing zone and the general area IN A LARGE ROOM OR OUTDOORS natural ventilation may be adequate if you keep your head out of the fumes See be low USE NATURAL DRAFTS or fans to keep the fumes...

Страница 6: ...s spilled wipe it up and do not start engine until fumes have been eliminated 1 d Keep all equipment safety guards covers and devices in position and in good repair Keep hands hair clothing and tools...

Страница 7: ...rm to ANSI Z87 I standards 4 b Use suitable clothing made from durable ame resistant material to protect your skin and that of your helpers from the arc rays 4 c Protect other nearby personnel with su...

Страница 8: ...e welding area increase the possibility of the welding current passing through lifting chains crane cables or other alternate cir cuits This can create re hazards or overheat lifting chains or cables...

Страница 9: ...17 95Kg Operating Temperature Range 20 C 50 C 4 F 122 F Storage Temperature Range 20 C 50 C 4 F 122 F TECHNICAL SPECIFICATIONS YWM 211P INSTALLATION Read the entire installation section before you sta...

Страница 10: ...9 7 1 Welder 2 Work Clamp 3 Electrode Holder 4 V Knurl Groove Drive Roller 023 0 30 030 035 on the machine 5 220V 110V Power Plug 6 24KD MIG Gun 7 Graphene Feeding Liner 8 Contact Tips 4pieces 9 Gas...

Страница 11: ...insulating gloves FUMES AND GASES can be dangerous Keep your head out of fumes Use ventilation or exhaust to remove fumes from breathing zone WELDING SPARKS can cause re or explosion Read entire opera...

Страница 12: ...e wire feed inchingfunction and feed the wire through the gun as sembly 3 Process Selection Button Allows the user to toggle between processes MIG MAG GMAW Pulsed MIG STICK SMAW Lift TIG GTAW 4 2T 4T...

Страница 13: ...or Receptacle Permits triggering the machine for aluminum MIG Connect the 2 pin connector present on the welding gun to the receptacle 13 Positive Output Receptacle Permits attaching a work lead elect...

Страница 14: ...with the machine to run an 8 inch diameter spool The user can set the brake s friction load through the Wing Nut to prevent the spool from over rotating when the trigger is released 20 Wire Feeder Co...

Страница 15: ...nsure the shielding gas ows through the gun Installing The Welding Wire ENSURE GAS AND ELECTRICAL SUPPLIES ARE DISCONNECTED Before proceeding remove the nozzle and the contact tip from the gun WARNING...

Страница 16: ...ighten turn clockwise the pressure adjusting knob until the pressure roller applies enough force on the wire to prevent it from slipping out of the drive assembly NOTE Too much pressure will cause wir...

Страница 17: ...LES AND THAT AT LEAST 1 FROM THE END IS STRAIGHT NO CURVES FAILURE TO FOLLOW THESE INSTRUCTIONS COULD CAUSE DAMAGE TO THE LINER WHEN CHECKING THE CORRECT EXIT OF THE WIRE FROM THE GUN DO NOT BRING YOU...

Страница 18: ...potential possible res To properly prepare for welding with your new welder it is necessary to Welding Preparation 14 U0 72V U1 110V X I2 U2 60 100 145A 112A 25 8V 24 5V 20A 20 8V 145A 25 8V U1 220V X...

Страница 19: ...O2 for Stainless Steel Press the gun trigger or inching button 2 to load the wire through the gun 20 30 CFH Turn on the gas cylinder pull the trigger to check for gas ow and set the ow rate to between...

Страница 20: ...top Amperage 30 200A 4T 4TL I2 Stop Amperage 30 200A SPOT SPT 0 15s 110V Material size Amp AL Si 0 9mm 035 75 160 AL Si 1 2mm 045 90 160 Al Mg 0 9mm 035 65 160 Al Mg 1 2mm 045 70 160 SS 0 8mm 030 40 1...

Страница 21: ...pot bbt 0 10 2T 4T 4TL Spot syn 0ff 0n 4TL I1 Stop Amperage 1 5 15m min 4T 4TL I2 Stop Amperage 1 5 15m min 4TL U1 Start Voltage 9 27 5V 4T 4TL I2 Stop Amperage 9 27 5V SPOT SPT 0 15s 110V 220V Materi...

Страница 22: ...ge the wire feeding speed will automatically changed 5 Details for Setting for Pulsed Double Pulsed MIG Adjust the Voltage Function knob 2 to mico adjust the arc length Details for Setting for Pulsed...

Страница 23: ...200A 30 200A 30 200A Fe Co2 0 9mm 035 52 160A 30 160A 52 200A 30 200A 30 200A Manual MIG Syn off AL Si 0 9mm 035 1 2mm 045 1 5 15M Min 1 5 15M Min 9 27 5V 1 5 15M Min 1 5 15M Min 1 5 15M Min 9 27 5V...

Страница 24: ...on Note the tensioner part needs to remove rst and remember to put it back Hold and snip the wire IMPORTANT wire can uncoil quickly without an appropriate holding Put the wire into the groove of the d...

Страница 25: ...h Euro connection to the machine Euro connector 16 Cut the extended liner with a sharp knife 17 Install the correct sized U Knurled Drive roller and feed the correct diameter of aluminum welding wire...

Страница 26: ...box cut ter knife Disengage the drive roller Loosen off the outlet guide tube retaining screw Remove the outlet guide tube from the front end euro connector using long nose pliers Feed the extended gr...

Страница 27: ...IG torch and Lanthanated Tungsten are recommended for use WARNING TIG TORCH IS ALWAYS LIVE ELECTRICALLY HOT Use caution and ensure the TIG torch is not in contact with or close to a conductive or grou...

Страница 28: ...rode slightly above the work maintaining the arc while traveling at an even speed To nish the weld break the arc by quickly snapping the electrode away from the workpiece Wait for the weld to cool and...

Страница 29: ...current is 50A and the arc force is 2 the actual welding current will be 60A However when the current increases to the maximum allowable value of 200A the welding current won t ascend anymore Hot Star...

Страница 30: ...electrical energy to discharge before removing side panels Consumable Maintenance IT IS VERY IMPORTANT TO MAINTAIN THE CONSUMABLES TO AVOID THE NEED FOR PREMATURE REPLACEMENT OF THE GUN ASSEMBLY MAIN...

Страница 31: ...act YESWELDER sup port yeswelder com Frequent circuit breaker Trips PROBLEM POSSIBLE CAUSE COURSE OF ACTION Machine is drawing too much amperage due to use of larger size electrode Use a smaller elect...

Страница 32: ...tion Turn the ON OFF SWITCH to the ON position Circuit breaker has been tripped Make sure the circuit breaker has been reset Insuf cient feed drive roller pressure Adjust drive roller pressure Burr on...

Страница 33: ...ian verify the voltage at your outlet If the voltage is appropriate verify that the circuit wiring is suf cient for the circuit breaker size Input power too low Decrease stick out the amount the wire...

Страница 34: ...e tungsten Arc length too long Lower torch so that the tungsten is off of the work piece 5 64 13 64 2 5mm Arc wanders Tungsten incorrect or in poor condition Check that correct type of tungsten is bei...

Страница 35: ...re Argon gas and is connected and the torch gas valve is open Set the gas ow between 20 30 CFH ow rate Make sure the torch back cap is tted so that the o ring is inside the torch body Back cap not tte...

Страница 36: ...ly with base metal or a preceeding weld bead Increase amperage Select larger electrode and increase amperage Insuf cient heat input Place stringer bead in proper location at joint during welding Impro...

Страница 37: ...t DP DOUBLE PULSED prg PRE GAS pog POST GAS gas GAS CHECKING syn SYNERGIC MIG SETTING fed INCHING hs ARC START CURRENT bbt END ARC CURRENT rin HS frq FREQUENCE DUY DUTY CYCLE dig ARC FORCE Ant ANTI ST...

Страница 38: ...WIRING DIAGRAM 34...

Страница 39: ......

Страница 40: ...WE ALWAYS STAND BEHIND IT Toll Free 855 937 4567 www yeswelder com...

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