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WARNING

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WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

CAUTION

Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.

CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

NOTICE

Indicates a property damage message.

NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.

u

Safety Messages

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.

Electrical Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.
Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. After shutting off the power, wait for at least the amount of time specified on the drive before touching any
components.

WARNING

Sudden Movement Hazard

System may start unexpectedly upon application of power, resulting in death or serious injury.

Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.

Electrical Shock Hazard

Do not attempt to modify or alter the drive in any way not explained in this manual.

Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.
Maintenance, inspection, and replacement of parts must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.

i.1 Preface

YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive - Z1000 Quick Start Guide

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Содержание Z1000 CIMR-ZU*A Series

Страница 1: ...UAL NO TOEP C710616 54A Models 200 V Class 2 2 to 110 kW 3 to 150 HP 400 V Class 2 2 to 370 kW 3 to 500 HP To properly use the product read this manual thoroughly and retain for easy reference inspect...

Страница 2: ...patent liability is assumed with respect to the use of the information contained herein Moreover because Yaskawa is constantly striving to improve its high quality products the information contained i...

Страница 3: ...CHANICAL INSTALLATION 13 i 4 ELECTRICAL INSTALLATION 16 i 5 START UP PROGRAMMING AND OPERATION 41 i 6 TROUBLESHOOTING 62 i 7 DRIVE SPECIFICATIONS 67 i 8 PARAMETER TABLE 69 i 9 STANDARDS COMPLIANCE 78...

Страница 4: ...GITAL OPERATOR JVOP 183 HAND Z1000 Series AC Drive Quick Start Guide TOEPC71061654 Read this guide first This guide is packaged together with the product and contains basic information required to ins...

Страница 5: ...ervicing disconnect all power to the equipment The internal capacitor remains charged even after the power supply is turned off After shutting off the power wait for at least the amount of time specif...

Страница 6: ...all be provided by any of the following Non time delay Class J T or CC fuses sized at 300 of the drive input rating or Time delay Class J T or CC fuses sized at 175 of the drive input rating or MCCB s...

Страница 7: ...stallation Direction NOTICE Install the drive upright as specified in the manual Refer to the Mechanical Installation section for more information on installation Failure to comply may damage the driv...

Страница 8: ...e load switch WARNING Burn Hazard Because the heatsink can get very hot during operation take proper precautions to prevent burns When replacing the cooling fan shut off the power and wait at least 15...

Страница 9: ...pe Set up the motor with the drive after verifying the starting torque allowable load characteristics impact load tolerance and speed control range Contact Yaskawa or a Yaskawa agent when planning to...

Страница 10: ...avoir d conn cte la protection entre le driver et le moteur veuillez patienter 5 minutes avain d effectuer une op ration de montage ou de c blage du variateur Risque de d charge lectrique Surfaces Ch...

Страница 11: ...R Z PASS MODEL INPUT OUTPUT MASS O N S N REV AC3PH 200 240V 50 60Hz 10 6A AC3PH 0 240V 0 240Hz 10 6A 5 6 kg 6W3050 2 100 VAJ123456 J0073D207410100 2 1 Kurosaki shiroishi Yahatanishi Ku Kitakyushu 806...

Страница 12: ...3 2A0169 45 60 169 2A0211 55 75 211 2A0273 75 100 273 2A0343 90 125 343 2A0396 110 150 396 n Three Phase 400 V Class Table i 2 Model Number and Specifications 400 V Class Drive Model Max Motor Capacit...

Страница 13: ...rials combustible materials e g wood harmful gases and liquids excessive vibration chlorides direct sunlight Altitude Up to 1000 m 3281 ft without derating Up to 3000 m 9843 ft with output current and...

Страница 14: ...can be installed in an enclosure panel or on a wall Do not leave the drive suspended by the wires in a horizontal or vertical position for long periods of time Do not transport the drive over long di...

Страница 15: ...ce between drive and washer D Spring washer open Figure i 8 Spring Washer n Vertical Suspension of Drive Models 2A0343A 2A0396A and 4A0361A to 4A0590A When vertical suspension of the drive is required...

Страница 16: ...ammed for 3 Wire control a momentary closure on terminal S1 may cause the drive to start WARNING Sudden Movement Hazard When using a 3 Wire sequence set the drive to 3 Wire sequence prior to wiring th...

Страница 17: ...to 20 mA Main Circuit Control Circuit shielded line twisted pair shielded line main circuit terminal control circuit terminal r1 s1 t1 FU FV FW R L1 S L2 T L M M 3 Three phase power supply 200 V 400...

Страница 18: ...of 150 mA 6 The maximum output current capacity for the V terminal on the control circuit is 20 mA Never short terminals V and AC as it can cause erroneous operation or damage the drive 7 Use jumper...

Страница 19: ...y 3 R L1 S L2 T L3 U T1 V T2 W T3 Drive Motor Three Phase power supply 200 to 240 Vac 50 to 60 Hz 380 to 480 Vac 50 to 60 Hz 1 Figure i 12 Connecting Main Circuit Terminals n 12 Pulse 18 Pulse Rectifi...

Страница 20: ...tor U T1 W T3 V T2 M M Figure i 14 12 Pulse Connection Diagram 2A0011 to 2A0273 and 4A0005 to 4A0302 Motor U T1 W T3 V T2 M M 0 20 20 Figure i 15 18 Pulse Connection Diagram 2A0011 to 2A0273 and 4A000...

Страница 21: ...ons Terminal Type Function Page 200 V Class Drive Model 2A0011 to 2A0273 2A0343 and 2A0396 400 V Class 4A0005 to 4A0302 4A0361 to 4A0590 R L1 Main circuit power supply input Connects line power to the...

Страница 22: ...Take particular care to ensure that the wiring does not touch nearby terminals or the surrounding case n Insulation Barrier Insulation barriers are packaged with drive models 4A0361 through 4A0590 to...

Страница 23: ...on UL compliance Yaskawa recommends using closed loop crimp terminals on all drive models To maintain UL cUL approval UL Listed closed loop crimp terminals are specifically required when wiring the d...

Страница 24: ...to 6 0 48 to 53 U T1 V T2 W T3 3 M M 2A0088 1 R L1 S L2 T L3 2 8 to 2 0 M8 5 4 to 6 0 48 to 53 U T1 V T2 W T3 2 M M 2A0114 1 R L1 S L2 T L3 1 0 8 to 2 0 M8 5 4 to 6 0 48 to 53 U T1 V T2 W T3 1 0 M M 2...

Страница 25: ...Model Terminal Recomm Gauge AWG kcmil Wire Range AWG kcmil Screw Size Tightening Torque N m lb in 4A0005 4A0008 4A0011 R L1 S L2 T L3 14 14 to 8 M4 1 6 to 1 8 14 to 16 U T1 V T2 W T3 14 M M M5 2 7 to...

Страница 26: ...to 15 0 120 to 133 U T1 V T2 W T3 2 2 M M 4A0240 1 R L1 S L2 T L3 1 0 2 1 0 to 3 0 M8 13 5 to 15 0 120 to 133 U T1 V T2 W T3 1 0 2 M M 4A0302 1 R L1 S L2 T L3 3 0 2 1 0 to 4 0 M10 27 0 to 30 0 239 to...

Страница 27: ...not touch SW1 or SW2 screws while power is applied to the drive Failure to comply will result in death or serious injury WARNING Electrical Shock Hazard Make sure the protective earthing conductor co...

Страница 28: ...to select between sinking sourcing mode and the power supply Refer to Sinking Sourcing Mode Switch for Digital Inputs on page 34 S2 Multi function input 2 Closed Reverse run Open Stop S3 Multi functio...

Страница 29: ...nctions to digital relay outputs that involve frequent switching as doing so may shorten relay performance life Switching life is estimated at 100 000 times assumes 2 A resistive load n Serial Communi...

Страница 30: ...Bare Wire Terminal Ferrule Type Terminal Wire Type Applicable wire size mm2 AWG Recomm wire size mm2 AWG Applicable wire size mm2 AWG Recomm wire size mm2 AWG S1 S7 SC SN SP M3 0 5 to 0 6 4 4 to 5 3...

Страница 31: ...ult in drive or equipment malfunction due to short circuit NOTICE Connect the shield of shielded cable to the appropriate ground terminal Improper equipment grounding could result in drive or equipmen...

Страница 32: ...iring 2A0011 to 2A0031 and 4A0005 to 4A0027 A A B A Cable tie hole B Cable hook Figure i 25 Control Terminal Wiring 2A0046 2A0059 4A0034 4A0040 and 4A0052ooB i 4 Electrical Installation 32 YASKAWA ELE...

Страница 33: ...al Wiring 2A0075 to 2A0114 4A0052ooA and 4A0065 to 4A0096 A B C B A Cable hook B Cable tie hole C Cable anchor Figure i 27 Control Terminal Wiring 4A0124 i 4 Electrical Installation YASKAWA ELECTRIC T...

Страница 34: ...iring between the drive and the operator station or peripheral equipment should not exceed 50 meters when using an analog signal from a remote source to supply the frequency reference Failure to compl...

Страница 35: ...and H3 10 0 both input values will be combined to create the frequency reference Table i 13 Jumper S1 Settings Terminal Voltage Output Current Output Terminal A1 A2 A1 V I A2 A1 V I Terminal A2 A2 A1...

Страница 36: ...on ON Internal termination resistor ON OFF Internal termination resistor OFF default setting n Enable the Internal EMC Filter DANGER Electrical Shock Hazard Do not touch SW1 or SW2 screws while power...

Страница 37: ...s grounded symmetrically install the SW1 and SW2 screws to the ON position Installing the SW1 and SW2 screws enables the internal EMC filter Drives are shipped with SW1 SW2 screws installed at the OFF...

Страница 38: ...ter Switch Location 2A0143 to 2A0273 and 4A0156 to 4A0240 A B B C A SW1 ON B Screw OFF C SW2 ON Figure i 35 EMC Filter Switch Location 4A0302 If the SW1 SW2 screws are missing install proper size scre...

Страница 39: ...ion as specified by national and local codes 9 Properly wire the power supply to drive terminals R L1 S L2 and T L3 19 10 Properly wire the drive and motor together The motor lines and drive output te...

Страница 40: ...ound the shields of shielded wiring to the GND terminal 31 21 For 3 Wire sequence set parameters for multi function contact input terminals S1 to S7 and wire control circuits 22 Properly wire the opti...

Страница 41: ...rive to AUTO mode Run command input source depends on b1 02 Frequency reference input source depends on b1 01 5 Up Arrow Key Scrolls up to display the next item selects parameter numbers and increment...

Страница 42: ...onnected to the drive AI Displayed when the function reference is assigned to an analog input OFF Displayed when HAND mode is OFF 6 LOCAL REMOTE Display 2 RSEQ Displayed when the run command is suppli...

Страница 43: ...d When the drive detects an alarm or error Flashing When an alarm occurs When an oPE is detected When a fault or error occurs during Auto Tuning Off Normal operation no fault or alarm u AUTO LED and H...

Страница 44: ...s 2 s ON ON ON ON ON ON ON ON ON ON ON Figure i 38 AUTO LED and HAND LED Timing Status OFF ON Blink OFF Blink OFF Output Frequency RUN Command Frequency AUTO LED HAND Mode Selection AUTO Mode Selectio...

Страница 45: ...ed X Parameters LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF LSEQ LREF YASKAWA Z1000 XXXV XXXHP XXXA XXXXXXXXX CIMR ZXXXXXXXXX Initial Display 5 6 Programming Mode 2 Drive Mode 1 FWD FWD FWD FWD...

Страница 46: ...rence and run command source selection H1 oo H2 oo H3 oo H4 oo for I O terminal setting d1 oo for multi speed references if used C1 oo and C2 oo for accel decel and S curve time settings Fine tune par...

Страница 47: ...b3 01 1 or L2 01 1 2 Is the motor cable longer than 50 meters Return to Flowchart A Perform Rotational Auto Tuning for V f Control T1 01 3 Set or verify the V f pattern settings E1 oo NO YES YES NO R...

Страница 48: ...Hz 400 V class Three phase 380 to 480 Vac 50 60 Hz Properly wire the power supply input terminals R L1 S L2 T L3 Check for proper grounding of drive and motor Drive output terminals and motor terminal...

Страница 49: ...e 0 to 3 1 Setting 0 HOA Keypad Using this setting the frequency reference can be input by switching between the multi speed references from d1 01 to d1 04 entering the frequency reference on the oper...

Страница 50: ...04 Make sure to set Jumper S1 on the terminal board to I for current input 0 to 20 mA H3 01 3 A2 4 to 20 mA H3 09 2 H3 10 0 Frequency Bias H3 11 H3 12 0 to 20 mA H3 09 3 Drive A1 Analog Input 1 0 or...

Страница 51: ...ecting the RS 422 RS 485 serial communication cable to control terminals R R S and S on the terminal block Setting 3 Option Card This setting requires entering the Run command via the communication op...

Страница 52: ...ed to Coast to Stop Note This function is not available in OLV PM control mode A1 02 5 Motor coasts DC Injection Braking with the current set in b2 02 Run command Output frequency ON OFF Motor speed M...

Страница 53: ...ation is not appropriate and may cause problems e g air handling units pumps etc No Parameter Name Setting Range Default b1 04 Reverse Operation Selection 0 1 1 Setting 0 Reverse Enabled Possible to o...

Страница 54: ...digital inputs have priority over the automatic switching by the frequency level set to C1 11 For example if accel decel time 2 is selected the drive will use only accel decel time 2 it will not swit...

Страница 55: ...and 2 can be provided by analog inputs No Parameter Name Setting Range Default d1 01 to d1 04 Frequency Reference 1 to 4 0 00 to 240 00 Hz 1 2 0 00 Hz 2 d1 16 HAND Frequency Reference 1 0 00 to 240 00...

Страница 56: ...nge Default d2 01 Frequency Reference Upper Limit 0 0 to 110 0 100 0 n d2 02 Frequency Reference Lower Limit Sets the minimum frequency reference as a percentage of the maximum output frequency This l...

Страница 57: ...g Reference Selection 1 Number appearing in parenthesis is the default value after performing a 3 Wire initialization n H2 01 to H2 03 Terminal M1 M2 M3 M4 and M5 M6 Function Selection No Parameter Na...

Страница 58: ...cy with 100 load can trigger motor overload protection oL1 A fault is output and the motor will coast to stop Setting 4 PM Derated Torque Motor Use this setting when operating a PM motor PM motors for...

Страница 59: ...eat alarm level an oH3 alarm will be triggered and the drive will continue operation as selected in L1 03 When the PTC input signal reaches the overheat fault level an oH4 fault will be triggered a fa...

Страница 60: ...ype Setting Application Conditions and Benefits Control Mode V f Stationary Auto Tuning for Line to Line Resistance T1 01 2 The drive is used in V f Control and other Auto Tuning selections are not po...

Страница 61: ...nd the frequency reference while watching for abnormal motor oscillation or vibration Correct any problems that occur with hunting oscillation and other control related issues Refer to the Z1000 AC Dr...

Страница 62: ...Error CPF22 Hybrid IC Failure CPF23 Control Board Connection Error Connection error between the control board and the drive CPF24 Drive Unit Signal Fault The drive capacity cannot be detected correctl...

Страница 63: ...r detection is disabled o2 06 0 HOA Keypad Display Name ov Overvoltage Voltage in the DC Bus has exceeded the overvoltage detection level For 200 V class drives approximately 410 V For 400 V class dri...

Страница 64: ...d and may need to be replaced Note An alarm output H2 oo 10 will only be triggered if both H2 oo 2F and H2 oo 10 are set HOA Keypad Display Alarm Name LT 2 Capacitor Maintenance Time The main circuit...

Страница 65: ...ad Display Name oPE01 Drive Capacity Setting Fault Drive capacity and the value set to o2 04 do not match oPE02 Parameter Range Setting Error Use U1 18 to find parameters set outside the range oPE03 M...

Страница 66: ...No Load Current Error Er 08 Rated Slip Error Er 09 Acceleration Error Er 12 Current Detection Error u Fault Reset Methods When a fault occurs the cause of the fault must be removed and the drive must...

Страница 67: ...atterns possible Main Control Functions Momentary Power Loss Ride Thru Speed Search Overtorque Undertorque Detection 4 Step Speed max Accel Decel Switch S curve Accel decel 3 Wire Sequence Auto Tuning...

Страница 68: ...00 m with output current and voltage derating Refer to Altitude Derating on page 68 for details Vibration Shock 10 to 20 Hz at 9 8 m s2 20 to 55 Hz at 5 9 m s2 2A0011 to 2A0031 and 4A0005 to 4A0027 or...

Страница 69: ...1 Switch phase order reverses the direction of the motor b1 17 Run Command at Power Up 0 Disregarded A new Run command must be issued after power up 1 Allowed Motor will start immediately after power...

Страница 70: ...inues operation Remains active when PI is disabled by digital input 2 Fault output drive output is shut off Remains active when PI is disabled by digital input 3 Digital output only No detection when...

Страница 71: ...t zero speed This function is effective when b5 42 is set to 0 Linear output mode Note Used for U5 14 and U5 15 only No Name Description b5 46 PI Setpoint Monitor Unit Selection 0 WC Inch of water 1 P...

Страница 72: ...0 Hz Constant torque 1 1 60 Hz Constant torque 2 2 60 Hz Constant torque 3 50 Hz base 3 72 Hz Constant torque 4 60 Hz base 4 50 Hz Variable torque 1 5 50 Hz Variable torque 2 6 60 Hz Variable torque 3...

Страница 73: ...16 Terminal A1 Offset Adds an offset when the analog signal to terminal A1 is at 0 V H3 17 Terminal A2 Offset Adds an offset when the analog signal to terminal A2 is at 0 V H4 01 Multi Function Analo...

Страница 74: ...g as CPU has power Uv1 is not detected L2 02 Momentary Power Loss Ride Thru Time Sets the Power Loss Ride Thru time Enabled only when L2 01 1 or 3 L2 03 Momentary Power Loss Minimum Baseblock Time Set...

Страница 75: ...tection Gain Sets the gain for overcurrent detection as a percentage of the motor rated current Overcurrent is detected using the lower value between the overcurrent level of the drive or the value se...

Страница 76: ...een saved for a User Initialization o2 04 Drive Model Selection Enter the drive model Setting required only if installing a new control board No Name Description o2 05 Frequency Reference Setting Meth...

Страница 77: ...isplays the output voltage U1 10 Input Terminal Status Displays the input terminal status U1 10 00000000 Digital input 1 terminal S1 enabled Digital input 2 terminal S2 enabled Digital input 3 termina...

Страница 78: ...n Area of Use Do not use drives in areas with pollution higher than degree 2 and overvoltage category 3 in accordance with IEC EN 664 n Installing Fuses on the Input Side Always install input fuses S...

Страница 79: ...00 Open Type enclosure drives use an enclosure that prevents foreign material from entering the drive from above or below u EMC Guidelines Compliance This drive is tested according to European standar...

Страница 80: ...between drive and motor C Motor D Metal conduit E Ground wire should be as short as possible Figure i 60 Installation Method 5 Make sure the protective earthing conductor complies with technical stan...

Страница 81: ...Metal plate D Grounding surface remove any paint or sealant E Drive F Motor cable braided shield cable max 10 m G Motor H Cable Clamp I Make sure the ground wire is grounded Figure i 62 EMC Filter an...

Страница 82: ...e sure the ground wire is grounded Figure i 63 EMC Filter and Drive Installation for CE Compliance 2A0343 2A0396 and 4A0361 to 4A0590 n EMC Filters Install the drive with the EMC filters listed in Tab...

Страница 83: ...met to maintain compliance when using this drive in combination with other equipment n Installation Area Do not install the drive to an area greater than pollution degree 2 UL standard n Ambient Temp...

Страница 84: ...901 TP 008 100 064 249 M5 R8 5 YA 4 AD 901 TP 008 100 054 032 14 mm2 6 AWG M5 R14 5 YA 4 AD 902 TP 014 100 054 034 M8 R14 8 YA 5 AD 952 TP 014 100 054 035 22 mm2 4 AWG M5 22 5NS YA 5 AD 953 TP 022 10...

Страница 85: ...use Ampere 4 Three Phase 200 V Class 2A0011 3 10 6 20 17 5 30 FWH 40B 40 2A0017 5 16 7 30 25 50 FWH 50B 50 2A0024 7 5 24 2 40 40 70 FWH 80B 80 2A0031 10 30 8 60 50 90 FWH 100B 100 2A0046 15 46 2 90 80...

Страница 86: ...eres 240 Vac maximum 200 V Class and 480 Vac maximum 400 V Class when protected by Bussmann Type FWH or FWP fuses as specified in Installing Fuses on the Input Side on page 78 u Drive Motor Overload P...

Страница 87: ...the motor Adjusting the value of L1 02 can shift the set of oL1 curves up the y axis of the diagram below but will not change the shape of the curves Operation time minutes Cold start characteristics...

Страница 88: ...e panel B Drive inside panel C Opening to capacitors D Installation screws E Capacitor cover Figure i 67 Capacitor Cover i 9 Standards Compliance 88 YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive...

Страница 89: ...i 9 Standards Compliance This Page Intentionally Blank YASKAWA ELECTRIC TOEP C710616 54A YASKAWA AC Drive Z1000 Quick Start Guide 89...

Страница 90: ...TOEP C710616 54A Published in Japan May 2016 Date of publication Date of Publication Revision Number Section Revised Content May 2017 0 1 Preface Revision Removed restrictions May 2016 First Edition...

Страница 91: ......

Страница 92: ...Bangkok 10310 Thailand Phone 66 2 017 0099 Fax 66 2 017 0799 http www yaskawa co th YASKAWA ELECTRIC CHINA CO LTD 22F One Corporate Avenue No 222 Hubin Road Shanghai 200021 China Phone 86 21 5385 220...

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