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08-04-2017

KEEP THIS MANUAL FOR FUTURE REFERENCE

ACTUAL FLOOR SIZE IS 96 x 140-5/8" (243,8 x 357,2 cm)

16562

BEFORE YOU BEGIN

IMPORTANT!

READ INSTRUCTIONS THOROUGHLY PRIOR TO BEGINNING ASSEMBLY.

- CUSTOMER SERVICE -

Call: 1-800-844-9273 email: [email protected]

• BUILDING RESTRICTIONS AND APPROVALS

Be sure to check with local building department and homeowners association for specific restrictions and/ or requirements before building.

• ENGINEERED DRAWINGS

Contact our Customer Service Team if engineered drawings are needed to pull local permits.

• SURFACE PREPARATION

To ensure proper assembly you must build your shed on a level surface. Recommended methods and materials to level your shed are

listed on page 7.

• CHECK ALL PARTS

Inventory all parts listed on pages 4 - 6. Contact our Customer Service Team if any parts are missing or damaged.

• ADDITIONAL MATERIALS

You will need additional materials to complete your shed. See page 3 for required and optional materials and quantities.

OAKRIDGE 8' x 12' (244 x 366 cm)

ASSEMBLY MANUAL

A Backyard Products Company

Window Location

Optional

Содержание OAKRIDGE 8 x 12

Страница 1: ...or product information call our toll free number 1 800 844 9273 or email customerservice backyardproductsllc com Our staff is ready to provide assistance April through October M F 8 00 AM to 4 30 PM...

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Страница 3: ...ing ENGINEERED DRAWINGS Contact our Customer Service Team if engineered drawings are needed to pull local permits SURFACE PREPARATION To ensure proper assembly you must build your shed on a level surf...

Страница 4: ...lation Level Gloves Framing lumber is graded for structural strength and not appearance Exterior trim is graded for one good side Always install the material leaving the best edge and best surface vis...

Страница 5: ...SHINGLES 7 Bundles PAINT FOR SIDING 2 Gallons Use 100 acrylic latex exterior paint 2 coats recommended CAULK 3 Tubes Use acrylic latex exterior caulk that is paintable 1 GALVANIZED ROOFING NAILS 3 Lb...

Страница 6: ...2 3 4 x 69 1 x 7 x 175 3 cm x12 2 x 4 x 68 7 16 5 1 x 10 2 x 173 8 cm YJ x2 2 x 4 x 69 7 8 5 1 x 10 2 x 177 5 cm WW x1 19 32 x 4 x 69 7 8 1 5 x 10 2 x 177 5 cm WML x1 19 32 x 4 x 69 7 8 1 5 x 10 2 x...

Страница 7: ...1 2 x 3 x 93 5 1 x 7 6 x 236 2 cm TP x1 2 x 4 x 96 5 1 x 10 2 x 243 8 cm 1 1 4 x 2 1 2 x 69 3 2 x 6 3 x 175 3 cm x1 7 1 4 x 18 1 4 18 4 x 46 4 cm WITH WOOD GRAIN ON FACE 19 32 x 6 15 16 x 5 1 2 1 5 x...

Страница 8: ...x275 x90 x14 x60 x7 x96 x64 x12 NAIL BOXES VENT DOOR HARDWARE AND WINDOW FASTENER HARDWARE BAG 6 1 1 4 3 2 cm 2 5 1 cm 2 1 2 6 4 cm 3 7 6 cm 3 4 1 9 cm 2 5 0 cm 3 7 6 cm 2 5 1 cm 1 1 2 3 8 cm x1 x1 x...

Страница 9: ...or best results and aiding in water drainage use gravel under each concrete block LEVELING METHODS If you are building your shed on a concrete foundation see the following page CONCRETE MATERIAL REQUI...

Страница 10: ...ates Fasten 2 x 4 5 1 x 10 2 cm sill plates to slab using approved concrete anchors fasteners not included Check local code for concrete foundation requirements NOTES Allow new concrete slabs to cure...

Страница 11: ...8 121 9 cm 3 7 6 cm x2 x10 x44 2 x 4 x 92 5 8 5 1 x 10 2 x 235 3 cm 2 x 4 x 93 5 1 x 10 2 x 236 2 cm x2 2 x 4 x 48 5 1 x 10 2 x 121 9 cm PARTS REQUIRED Center on marks Note this measurement FLOOR FRAM...

Страница 12: ...easurement will be approximately 170 1 4 432 4 cm When the frame is level and square secure one side of frame to the 4x4 runners using one fastener at ends of each runner Move to the opposite end of t...

Страница 13: ...e is square by installing one panel and squaring frame Fig A Fig B Fig C Check the floor frame is square by measuring diagonally across the frame corners If the measurements are the same your floor fr...

Страница 14: ...or panels Continue installing panels with rough side up painted grid lines Position 44 5 8 panel in middle of floor frame Use grid lines on panel for 2 nails 6 apart on edges and 12 apart inside panel...

Страница 15: ...during assembly Right Wall Check the floor frame is level after installing floor panels Re level if needed HINT IMPORTANT The floor should be used as a stable work surface for wall construction Organi...

Страница 16: ...ng stand on frame x2 2 x 4 x 72 5 1 x 10 2 x 182 9 cm TM x2 2 x 4 x 68 5 8 5 1 x 10 2 x 174 3 cm YF x7 2 x 4 x 68 5 1 x 10 2 x 172 7 cm UM x32 14 DOOR 3 7 6 cm BEGIN 1 Use two 3 nails at each mark and...

Страница 17: ...de up as shown Use the gauge block to mark the 3 4 measurement on the wall stud Secure panel with two 2 nails in the corners Fig A Nail the panel using 2 nails 6 apart on edges and 12 apart inside pan...

Страница 18: ...ing up Nail using 2 nails 6 apart on edges and 12 apart inside panel 6 Place end 44 5 8 x 72 panel on frame as shown with primed side facing up Nail using 2 nails 6 apart on edges and 12 apart inside...

Страница 19: ...cm 1 1 2 3 8 cm 1 1 2 3 8 cm UM x7 TM YF TM YF HINT For easier nailing stand on frame x2 2 x 4 x 72 5 1 x 10 2 x 182 9 cm TM x2 2 x 4 x 68 5 8 5 1 x 10 2 x 174 3 cm YF x7 2 x 4 x 68 5 1 x 10 2 x 172 7...

Страница 20: ...talling one panel and squaring frame Move to the opposite end Using the long edge of the panel as a lever move the panel side to side until you have a 3 4 measurement on the wall stud Secure corner wi...

Страница 21: ...p Nail using 2 nails 6 apart on edges and 12 apart inside panel 6 Place end 44 5 8 x 72 panel on frame as shown with primed side facing up Nail using 2 nails 6 apart on edges and 12 apart inside panel...

Страница 22: ...edge on floor as shown Secure using two 3 nails at each connection BEGIN 1 x1 2 x 4 x 17 3 4 5 x 10 2 x 45 1 cm CXA x1 2 x 4 x 34 1 4 5 x 10 2 x 87 cm XY x3 2 x 4 x 89 5 x 10 2 x 226 1 cm SZ SZ SZ SZ...

Страница 23: ...ANELS 35 1 4 89 5 cm 15 1 4 38 7 cm 3 1 2 8 9 cm 3 1 2 8 9 cm 12 30 5 cm 3 4 1 9 cm 3 4 1 9 cm 3 4 1 9 cm 3 4 1 9 cm 3 4 1 9 cm Use Gauge Block As Spacer Use Gauge Block As Spacer 6 15 2 cm Ensure 3 4...

Страница 24: ...x 72 1 x 121 9 x 182 9 cm Secure using 2 5 1 cm nails 6 15 2 cm apart on edges and 12 30 5 cm apart on inside of panel Place right panel flush to left panel with primed side up x26 2 5 1 cm 6 35 1 4...

Страница 25: ...WALL PARTS REQUIRED Flush Center UN on back wall top plate and flush to inside of back of wall panel Fig A While keeping UN flush secure to top plate using eight 3 screws 2 1 BEGIN 3 7 6 cm Screws 3...

Страница 26: ...cm 68 172 7 cm 68 172 7 cm HINT For easier nailing stand on frame 16 1 2 41 9 cm 16 1 2 41 9 cm 16 1 2 41 9 cm 16 1 2 41 9 cm x1 2 x 4 x 89 5 x 10 2 x 226 1 cm SZ 3 7 6 cm PARTS REQUIRED x8 FRONT WALL...

Страница 27: ...REQUIRED FRONT WALL x40 x2 2 5 1 cm Primed side up Primed side up Install OO after panels for temporary brace 3 7 6 cm For squareness maintain flush along panel edges Place 19 5 8 x 72 panel onto wall...

Страница 28: ...Secure using five 3 screws on angle spaced evenly 7 6 You have finished building your front wall FINISH 8 Fig B Flush to 2x4 Flush Front wall panel Front wall panel UM FW SZ FW FW NOTE Drive screws a...

Страница 29: ...ig A 4 3 7 6 cm x12 x2 x25 RIGHT SIDE WALL INSTALLATION 3 7 6 cm Screws UN 3 Nails into bottom plate DOOR DOOR Panel Flush 3 7 6 cm Screw BEGIN Stand right sidewall on floor It is important to secure...

Страница 30: ...3 nails Fig A 4 x12 x2 x25 LEFT SIDE WALL INSTALLATION 3 7 6 cm Screws UN 3 Nails into bottom plate DOOR DOOR Panel Flush 3 7 6 cm Screw BEGIN Stand left sidewall on floor It is important to secure t...

Страница 31: ...WALL IS CENTERED ON FLOOR BEFORE NAILING Secure back wall upright to floor using two 3 screws Fig C Nail back wall panel to side wall stud using 1 1 2 nails at 6 apart Secure the two back wall center...

Страница 32: ...panels to side wall using 1 1 2 nails 6 apart Fig D 1 2 3 4 5 6 30 3 7 6 cm FRONT WALL INSTALLATION 2 5 1 cm x8 x2 x26 1 1 2 3 8 cm PARTS REQUIRED Center wall assembly on floor 3 7 6 cm x8 BEGIN Stan...

Страница 33: ...e to rafters where gusset will fit NOTE BE SURE TO SET ASIDE ONE GUSSET WITH FINISHED WOOD GRAIN PATTERN Secure gusset to rafters using twelve 2 5 1 cm Nails as shown 4 5 3 2 107 1 8 272 1 cm Back Wal...

Страница 34: ...r rafters 2 BEGIN 1 Align over studs Fig A Fig B Flush to inside of panel Locate first 1 GUSSET rafter directly over front stud flush to inside of front wall panels and tight to side wall Fig A B Face...

Страница 35: ...RT 33 FRONT WALL GABLE PARTS REQUIRED Primed side up Primed side up Flush Flush Orient parts on flat as shown Place LEFT front gable panel as shown and secure using 1 1 2 nails as shown 2 1 BEGIN 3 Yo...

Страница 36: ...imed side up Flush Orient parts on flat as shown Place LEFT back gable panel on RZ as shown and secure using 1 1 2 nails 6 apart 2 1 BEGIN 3 Place RIGHT back gable panel on RZ and flush to left panel...

Страница 37: ...gable panels FRONT WALL GABLE PARTS REQUIRED Caulk on top of front wall panels first as shown Place front gable assembly centered on front wall panel and flush to rafter peak Fig A Secure front gable...

Страница 38: ...e Z Strip Center Z Strip on back wall panels Fig A Secure to UN using seven 2 finish nails 16 apart 2 1 BEGIN 2 5 1 cm Finish Nails 16 40 6 cm 2 5 1 cm Finish Nails CENTER ON WALL PANELS OUTSIDE OF SH...

Страница 39: ...uld be flush to wall panel as shown Fig A You have finished attaching your back wall gable panels While keeping panels flush secure gable assembly to UN using 1 1 2 nails 6 15 2 cm apart 2 1 BEGIN FIN...

Страница 40: ...er as shown Fig A You have finished attaching your loft supports Secure UN to rafter using four 3 screws Fig A Center second loft support UN on top plate and 13 33 cm from rafter Fig A Secure UN to to...

Страница 41: ...using two 3 screws into back stud and two 3 nails into first stud as shown SAME HEIGHT Repeat Step 1 to attach second shelf support WJ Place PL flush to shelf supports and 8 5 8 21 9 cm from back stud...

Страница 42: ...PARTS REQUIRED 4 Measure and mark for workbench support TP up from the floor 35 3 4 Secure TP using two 3 nails into studs as shown 2 3 7 6 cm Nails 2 3 7 6 cm Nails 35 3 4 90 8 cm 35 3 4 90 8 cm TP 3...

Страница 43: ...on support and fit into groove Secure front of panels with 1 1 4 screws 9 apart Secure back of panels with 1 1 2 nails 9 apart 11 7 8 30 2 cm 23 7 8 60 6 cm Flush against back wall SHELF WORKBENCH Flu...

Страница 44: ...2 1 1 x 91 1 x 208 3 cm x1 x6 Place loft panel onto the three loft supports centered from side to side and flush with the back wall panel Fit panel into gap IMPORTANT Use only SIX 2 nails in the panel...

Страница 45: ...17 8 cm apart Position second WW flush to panel edge and flush to WW already attached Fig A Attach trim with ten 1 1 4 screws from inside approximately 7 17 8 cm apart Reinforce WW with one 3 screw th...

Страница 46: ...g one 3 7 6 cm screw 2 1 BEGIN 3 Repeat Step 1 2 to make three additional assemblies BUILD FOUR OVERHANG FRAMES You have finished assembling your overhang framing FINISH 4 x4 DY Flat WE x4 2 x 3 x 68...

Страница 47: ...m HINT Clamp in position before screwing Fig C Flush Flush BEGIN 1 Position 2 x 5 spacer flush to front of rafter and wall panel Secure using two 2 5 1 cm nails Fig A Position overhang framing flush t...

Страница 48: ...g assembly Fig A Secure using six 1 1 4 screws Position left 57 7 8 overhang board Primed Side Down flush to front wall framing assembly and right overhang board Fig A Secure using six 1 1 4 screws En...

Страница 49: ...board Primed Side Down flush to front wall and soffit block Fig A Secure using two 1 1 4 3 2 cm screws Position left 7 7 8 overhang board Primed Side Down flush to front wall and soffit block Fig B Se...

Страница 50: ...ly installed overhand boards Fig A Secure using two 1 1 4 screws Position left 5 13 16 overhang board Primed Side Out flush to front wall and previously installed overhand boards Fig B Secure using tw...

Страница 51: ...first as shown using three 1 1 4 screws Repeat Step 10 on opposite side Continue securing overhang framing while traveling toward peak as shown Secure overhang framing together using one 3 screw Fig A...

Страница 52: ...with primed side out and flush to peak and overhang framing as shown Fig A Secure using 2 finish nails 12 apart as shown Repeat Step 12 on opposite side with WMR You have completed installing your fro...

Страница 53: ...finished installing your soffit nailer Align WS flush to marks Fig A and use WD as a gauge block as shown Fig B Secure at each rafter using 2 nails angled to hit stud Fig C Use two nails at seam Plac...

Страница 54: ...three 2 1 2 screws as shown Fig A Repeat Step 1 for opposite side Fig B You have finished attaching your back wall soffit block 2 PARTS REQUIRED x6 Fig A Fig B Flush WD WD Flush 3 2 1 2 6 4 cm Screws...

Страница 55: ...l Secure using 1 1 4 screws 12 30 5 cm apart and angle into rafter at rafter Fig C Secure using 1 1 4 screws 12 30 5 cm apart and angle into rafter at rafter Fig C 3 2 BEGIN 1 Repeat Step 1 and Step 2...

Страница 56: ...with 6 15 16 measurement down and flush to bottom of soffit board as shown Attach cap with three 2 finish nails as shown Fig A Repeat step 1 to install RIGHT corner soffit cap Fig B You have finished...

Страница 57: ...Roof panels may cause serious injury until securely fastened 1 BEGIN 2 5 1 cm PARTS REQUIRED ROOF PANELS Fig C Two Nails 4 8 1 2 1 9 c m Flush Fig D Fig A Flush at peak Fig B Flush at peak 7 16 x 47 7...

Страница 58: ...ls 6 apart on edges and 12 apart inside panel Attach 22 x 96 roof panel flush to the installed panel Fig I and front rafter Nail the roof panel using 2 nails 6 apart on edges and 12 apart inside panel...

Страница 59: ...LAR TIES FINISH 3 2 1 BEGIN Position and level collar tie on second and fourth rafter from back wall HINT For best appearance install collar tie on rafter facing away from door opening Glue collar tie...

Страница 60: ...LOFT PANEL Continue nailing 2 nails in each loft panel support as shown FINISH 2 BEGIN 1 You have finished your loft panel 2 5 1 cm Nails Attention Load not to exceed 300 lbs evenly distributed across...

Страница 61: ...fit cap Primed Side Out flush to bottom of overhang as shown Secure using three 2 finish nails Fig A Position left corner soffit cap Primed Side Out flush to bottom of overhang as shown Secure using t...

Страница 62: ...and flush to roof panels Fig A using two 2 finish nails at each rafter and four 2 finish nails at seam Repeat Step 1 to attach fascia on opposite side You have attached your fascia 2 3 8 x 2 3 4 x 69...

Страница 63: ...Tighten securely Attach temporary support GAA with two 1 5 8 screws as shown Tighten securely OO GAA SPACER Tighten screws securely OFFSET 4 3 7 6 cm Screws Screws 1 1 4 3 cm Bottom edges flush NOTE...

Страница 64: ...ed installing your doors Screw hinge boards into wall supports and floor using ten 3 screws as shown Make sure screws go into framing and floor Fig C D 6 3 7 6 cm Screws into the wall support and floo...

Страница 65: ...finished securing your door and trim FINISH 7 BEGIN 1 2 Secure top two horizontal door rails GI 9 down with four 3 4 screws from behind as shown Secure two vertical door rails DKA with four 3 4 screw...

Страница 66: ...ate your warranty Use a paintable exterior rated caulk BEGIN 1 From back side of door position window in opening and ensure square with door edge Use four screws to secure each window 2 Apply high qua...

Страница 67: ...door Fig A 1 PARTS REQUIRED x14 2 5 1 cm DOOR STIFFENERS FINISH 4 Repeat Steps 1 2 to install OO on right door 3 Secure using 7 3 screws through outside trim into OO Fig B 2 Fig A Center OO in door op...

Страница 68: ...acting base Fig A Mark and pre drill holes for screws Mark and pre drill holes for screws 1 LEFT DOOR 66 Fig B PARTS REQUIRED 1 2 5 cm x2 x8 5 16 0 8 cm Drill Bit DOOR HARDWARE You have finished insta...

Страница 69: ...1 2 3 8 cm screws 2 1 1 2 3 8 cm 35 3 4 90 cm RIGHT DOOR 1 1 2 3 8 cm TOP VIEW 1 4 Pre drill and 1 2 Drill through DOOR HARDWARE DECORATIVE HINGES x1 3 4 1 9 cm x12 x4 x2 PARTS REQUIRED 1 1 2 3 8 cm...

Страница 70: ...om outside of shed position window in opening and level Use four screws at corners of windows Do not overtighten screws You must use a caulk sealant behind window flange in order to validate your warr...

Страница 71: ...as shown Secure using two 1 2 screws Using WQ as a spacer repeat process to secure second WO to opposite end Align WQ ush to WO and secure with two 1 2 screws in center holes Repeat process to secure...

Страница 72: ...WINDOW x4 3 4 1 9 cm 5 You have finished installing your window FINISH 6 Install 3 4 screws into backside of vertical window trim EFA from inside as shown From inside snip protruding finish nails Do n...

Страница 73: ...panel and along adjacent wall Fig A B using two 2 5 1 cm finish nails as shown Repeat Steps 1 2 to attach trim to all four corners Finish attaching trim flush to corners Fig B using six 2 5 1 cm fini...

Страница 74: ...ou have finished building your window shutters Proceed to install your window 2 3 Attach slats AZ using 1 screws Attach CCR using 1 screws AZ x3 AZ x3 Flush Flush Flush Flush 2 1 2 6 3 cm 2 1 2 6 3 cm...

Страница 75: ...om floor panel and mark a 22 1 2 wide by 30 high opening BETWEEN STUDS as shown Fig A Place framing AO at top and bottom of cutout flush with opening edges nail through studs into framing ends with 3...

Страница 76: ...utters as shown Attach using 2 finish nails Nail into window frame inside Locate DLA centered on mark and flush to shutters as shown Attach using 2 finish nails Nail into window frame inside You have...

Страница 77: ...on inside face 2 up from bottom and 1 in from inside face into solid 2 x 3 framing BEGIN 1 FINISH 3 Swing door open to locate eye Install hooks into endcap and into 2 x 3 behind Fig A You have finishe...

Страница 78: ...wall gable as shown Caulk behind vent flanges You have finished installing your vents Secure using 1 2 1 3 cm screws x12 1 2 1 3 cm x2 VENTS 8 x 16 20 3 x 35 6 cm 6 15 2 cm 3 5 7 6 12 7 cm 14 35 6 cm...

Страница 79: ...Follow directions provided by manufacturer Snip bottom side of drip edge and bend over to other side of roof Follow directions provided by manufacturer PAINT CAULK NOT INCLUDED ROOF FELT NOT INCLUDED...

Страница 80: ...ross with lower edge of roof deck NOTE If you have installed drip edge install shingles flush to drip edge BEGIN 1 TABS UP Shingle overlaps roof decking 1 2 5 cm overhang past roof deck 1 2 5 cm overh...

Страница 81: ...oof Deck 1 2 5 cm Flush with starter row Flush with starter row Continue installing rows of shingles by staggering at front 4 SHINGLES continued Install second row of shingles flush at top of first ro...

Страница 82: ...t ridge cut to peak with a utility knife Repeat steps 1 5 to shingle the opposite side of your roof Trim shingles at ridge Once both sides are shingled you need to trim ends Strike a chalk line 1 from...

Страница 83: ...cut off pieces first Score shingle then snap off angled cut Install first ridge cap flush to shingles at front as shown Install second ridge cap 5 back as shown 2 3 BEGIN 1 2 5 cm 2 5 cm 2 5 cm 2 5 cm...

Страница 84: ...between the shingle color and edge of shingles When you have 4 minimum of shingle color cut one piece to cap your roof Install flush to shingles 4 5 6 7 2 Nails per side You have finished your ridge...

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Страница 88: ...rgolas To validate your warranty it is necessary to properly maintain your Backyard Storage Solutions LLC unit This includes treating all of the exposed cedar and pine surfaces on your gazebo or pergo...

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