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12. ASSEMBLY INSTRUCTIONS

CL600 Operator's Manual

12. ASSEMBLY INSTRUCTIONS

●

Move the tractor and the loader to an assembly area.

●

Make sure that the area is large enough to accommodate the tractor with an attached loader.

●

Park the tractor on a solid and level ground.

●

Shut off the engine.

●

Engage the parking brake securely.

●

Make sure to use an overhead lift with the capacity of more that 3 tons.

●

Move the tractor and the shipping pallet to the location of the overhead lift.

●

Carefully remove all the components from the shipping pallet.

●

Make sure that all the components listed in "2. Kit Contents" below are in the assembly area and easily
accessible.

1. Kit Name

●

Loader assembly

●

Quick hitch (universal) kit

NOTE

●

The procedures described in this section are designed to be performed only by trained and experienced
tractor technicians.

●

The procedure must not be performed by untrained or inexperienced individuals.

●

Untrained or inexperienced individuals must seek the assistance of an authorized Yanmar service technician
or dealer.

1. Preparation for Assembly

2. Loader Kit

2021985

Содержание CL Series

Страница 1: ...national Pkwy Adairsville GA 30103 http www yanmar com OPERATOR S MANUAL CL Series CL600 LOADER for Lx410 450 490 Version 1 0 Code No 0A052 U00601 ENGLISH Yanmar America Corporation 101 International...

Страница 2: ...Operator s Record Owner s Name Owner s Address Owner s Phone Number Dealer Seller Name Dealer Seller Address Dealer Seller Phone Number NOTE...

Страница 3: ...ly The Operator s Manual is organized with sections arranged in a particular order so that the operator can better understand the safety messages and the controls on the tractor and the loader to help...

Страница 4: ...ars 1 6 8 Understand the Tractor and the Loader Safety Decals 1 6 Safety Alert Symbol 1 6 Care of DANGER WARNING and CAUTION Decals 1 6 Decals Location 1 7 1 Specifications Table 3 1 1 Overview 4 1 2...

Страница 5: ...e 7 1 Tightening Torque 7 1 Check the Hydraulic Hoses 7 1 2 First 10 Hours 7 1 Tighten the Loader Mount Bolt 7 1 3 Every 50 Hours 7 2 Check the Loader Mount Bolt Tightening Torque 7 2 Check the Hydrau...

Страница 6: ...tor s safety is involved Please read and strictly observe the message that follows the safety alert symbol DANGER WARNING CAUTION NOTICE WARNING READ AND FOLLOW ALL INSTRUCTIONS IN THE OPERATOR S MANU...

Страница 7: ...itional protection including non slip safety boots or shoes protective goggles and gloves etc as appropriate or required by applicable local laws and regulations Wear ear protection in a noisy environ...

Страница 8: ...l lighting and marking requirements 14 Consult local utilities before beginning work Know the location of and avoid contact with all underground cables pipelines overhead wires and other hazards in th...

Страница 9: ...o not under any circumstances lift the loader higher than necessary to clear the ground Always carry loads low to the ground 4 Move slowly and carefully Avoid rough terrain 5 Operate on Slopes Incline...

Страница 10: ...ff the engine Remove the key from the starter key switch 1 Do not walk or work under a raised loader bucket or attachment unless the preceding component is securely supported and held in a stable posi...

Страница 11: ...ge fire burn injury Safety Alert Symbol The loader safety decals illustrated in this section are provided in critical areas on the loader so that people including the operator can always remain aware...

Страница 12: ...s seat only Lock pins must be installed and secured before operation When parking choose flat and hard ground Lower the bucket to the ground set brakes before leaving tractor Before disconnecting hyd...

Страница 13: ...arms should be at low position during transport of tractor Do not transport or move round or square bales with the bucket TO AVOID SERIOUS INJURY OR DEATH CAUSED BY FALLING LOADS Load on raised bucke...

Страница 14: ...Before operating the loader always verify the following on both the right and left sides of the unit Both hooks must be inserted into the V groove on the bucket side Both handles must be situated in t...

Страница 15: ...EALER for technical assistance When ordering a part component let YOUR LOCAL YANMAR TRACTOR DEALER know the loader serial number Find the serial number and enter the serial number in the following tab...

Страница 16: ...in mm 29 9 760 D Maximum Dump Angle degree 45 E Reach with Bucket on Ground in mm 74 3 1886 F Maximum Rollback Angle degree 40 G Digging Depth in mm 7 5 190 Rising Time to Full Height w o Load sec 4...

Страница 17: ...ent control lever 3 Mast assembly 4 Boom assembly 5 Bucket cylinder 6 Quick hitch assembly latch pin handles 7 Loader bucket 8 Loader stand 9 Indicator 10 Boom lift cylinder 11 Loader mount 12 Mast mo...

Страница 18: ...ch assembly latch pin handles Use to lock and unlock the loader bucket 7 Loader bucket The loader bucket is for scooping carrying and dumping the load 8 Loader stand Use the loader stand to support th...

Страница 19: ...nd the right loader mounts 12 Mast mounting pin Use the mast mounting pins to secure the mast assembly to the loader mounts 13 Hydraulic quick couplers Use the hydraulic quick couplers to connect the...

Страница 20: ...t are in good condition Do not under any circumstances operate the loader without first installing and raising the Roll Over Protective Structure ROPS Do not under any circumstances operate the loader...

Страница 21: ...us personal injury or death In order to ensure the safety of the operator and the stability of the tractor always use Ballast Box BB200 as follows Condition Required 3 Point Hitch approximate Weight l...

Страница 22: ...r 495 lb 225 kg 583 lb 265 kg IMPORTANT Avoid damage Avoid exceeding the maximum load ratings indicated on the tires Always fill the tire with the liquid above the rim level to prevent corrosion avoid...

Страница 23: ...the loader bucket at the float position right dumps the loader bucket rearward raises the loader boom left curl the loader bucket IMPORTANT Avoid damage Do not attempt to operate the tractor at high s...

Страница 24: ...h lines 3 and 4 Allow the transmission hydraulic oil to flow back and forth between the lines The implement control lever may be left in the float position Use the Implement Control Lever Lock The fol...

Страница 25: ...figure below of the bucket during load lifting to prevent load spillage P1100362_2 eps a A b P5 3 top view_1 INCORRECT CORRECT 2022022 eps NOTE Do not be concerned if the bucket is not completely fill...

Страница 26: ...ssible to avoid tipping over The preceding action is particularly relevant when a wheel drops into a rut Avoid injury or death from roll over accidents Move and turn the tractor at low speeds Watch fo...

Страница 27: ...ing of surface material with the stockpile material The float position reduces the chance of surface gouging when removing snow or other similar materials 2021713 FLOAT SURFACE MATERIAL 2021713 202203...

Страница 28: ...h Make additional passes until the desired depth is reached During each pass use the implement control lever to control the bucket position while at the working depth The preceding practice allows the...

Страница 29: ...at right angles to the ditch Take a bite as big as the tractor can handle without lugging down Leave dirt which drifts over the side of the bucket for a final clean up Pile dirt on the high side for e...

Страница 30: ...is a danger of the tractor rolling over or upending The object can also fall off or slide down along the boom and hit the operator When performing any of the operations described above always move and...

Страница 31: ...or s Manual A Transmission hydraulic oil filler cap B Dipstick Check the Wheel Bolt Tightening Torque When a tire is replaced and the tire tread width is adjusted ensure at the following intervals tha...

Страница 32: ...ing to start or operate the loader Failure to complete the operations can result in personal injury and can shorten the service life of the tractor the loader and the components 1 Check all the compon...

Страница 33: ...icult to see always use a piece of cardboard or wood to protect body parts when searching for leaks do not under any circumstances use hands or any body part to detect pressurized oil leaks use a magn...

Страница 34: ...in contact with the ground Dump the bucket until the tip of the bucket C rests on the ground 15 Continue dumping the bucket until the front wheels are slightly off the ground 16 Shut off the engine 17...

Страница 35: ...ough the hydraulic quick couplers A 23 Place the hoses above the right section of the boom A Hydraulic quick couplers 1 Store the loader in a clean dry location preferably indoors Make sure that the l...

Страница 36: ...ucket 12 As necessary lift or lower the boom until the mast fulcrum B of the mast assemblies engages the pivot C located on the loader mounts A Implement control lever B Mast fulcrum mast assembly C P...

Страница 37: ...ucket A Saddle of attachment B Mounting plate of quick hitch assembly Make sure that the mounting plate of quick hitch assembly is seated securely in the bucket saddle and that the bucket saddle is in...

Страница 38: ...addle 9 Slowly move back the tractor away from the dismounted bucket Maintenance An over center latch system is used to secure bucket to the quick hitch assembly Always keep the parts of the system cl...

Страница 39: ...ed in the hydraulic system operate the implement control lever several times to bleed air Check whether there is air leak in pump inlet line contact YOUR LOCAL YANMAR TRACTOR DEALER 2 Loader rises too...

Страница 40: ...ether the hydraulic fittings or hoses are worn out or damage contact YOUR LOCAL YANMAR TRACTOR DEALER Check whether the hydraulic fittings or hoses are connected properly connect the hydraulic fitting...

Страница 41: ...whether the hydraulic cylinder seals are worn out or damaged replace hydraulic cylinder seals 2 A problem other than 1 above 2 Other problems Check whether the implement control valve is worn out or d...

Страница 42: ...to the location of the overhead lift Carefully remove all the components from the shipping pallet Make sure that all the components listed in 2 Kit Contents below are in the assembly area and easily...

Страница 43: ...ge nut for Front grille 58 to 72 78 to 98 3 BOLT 16 45 16 Flange bolt 16 45 mm L 1 7 in 224 253 304 343 4 BOLT 16 80 4 Flange bolt M16 80 mm L 3 1 in 224 253 304 343 5 BRACKET R CMP 1 Loader mount R 6...

Страница 44: ...s close enough to connect the hoses to the hydraulic quick couplers on the tractor 4 c Connect the loader hoses to the hydraulic quick couplers on the tractor A Loader B Overhead lift C Plug tractor s...

Страница 45: ...is engaged to the loader mount s pivot F E Mast fulcrum F Loader mount s pivot 4 f Make sure that the mast fulcrum does not slip out move the implement control lever to the Lower position The precedin...

Страница 46: ...NOTE...

Страница 47: ...Operator s Record Owner s Name Owner s Address Owner s Phone Number Dealer Seller Name Dealer Seller Address Dealer Seller Phone Number NOTE...

Страница 48: ...national Pkwy Adairsville GA 30103 http www yanmar com OPERATOR S MANUAL CL Series CL600 LOADER for Lx410 450 490 Version 1 0 Code No 0A052 U00601 ENGLISH Yanmar America Corporation 101 International...

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