ABS (ANTI-LOCK BRAKE SYSTEM) (XP500A)
8-75
EAS27790
ABS TROUBLESHOOTING OUTLINE
This section describes the troubleshooting about ABS in details. Read carefully this service manual be-
fore repairing various malfunctions, understand and perform the service.
Electronic control unit (ECU) has the self diagnostic function. When failures occur in the system, the
ABS warning light on the meter assembly indicates a malfunction.
Troubleshooting mentioned below describes the cause pursuing and service method according to the
indication by the maltifunction display. For troubleshooting other than these items, perform by following
the normal service method.
WARNING
EWA13880
When maintenance or checks have been performed on components related to the ABS, be sure
to perform a final check before delivering the vehicle to the customer. (Refer to
“
[D-6] FINAL
CHECK
”
.)
ABS warning light goes on and the ABS condition
●
When the ABS warning light keeps going on
→
It works as a normal brake.
●
Detecting the malfunction by means of the ABS self diagnostic function.
●
Light goes on and off at the time of starting
→
ABS operation is normal.
●
ABS warning light goes on for 2 seconds every time the main switch is turned on and goes off after-
ward.
●
When the ABS warning light flashes
→
ABS operation is normal.
●
Brake switch is defective or improperly adjusted.
●
Rear wheel is racing.
●
Continuous riding on extremely uneven roads.
●
Defective starter motor monitor.
●
Other defective
Self diagnosis and services
The ECU (ABS) has a self diagnostic function. By utilizing this function, quick and secure services are
possible. Previously occurred error phenomenon can be checked since it also installs the memory for
storing malfunction history.
“
In case malfunctions are detected
”
It is disabled to call the malfunction code by using the malfunction display since the ABS warning light
already goes on. Connect the test coupler adapter to the test connector, connect a pocket tester to the
terminal of light green lead and check by its pointing needle movement.
Refer to
“
[B-5] MALFUNCTION CHECK BY THE ABS SELF DIAGNOSIS (PRESENT MALFUNC-
TION)
”
on page 8-80.
“
In case any malfunctions are not detected
”
The multifunction display indicates all the malfunction codes recorded in the ECU (ABS). You can
check it by using a pocket tester. Note everything if more than two items of malfunction codes are re-
corded.
“
Deleting the malfunction code
”
When the malfunction service is finished, check the normal operation of vehicle then delete the mal-
function code(Refer to
“
[D-6] FINAL CHECK
”
on page 8-95). By deleting the malfunction code memory,
it is possible to pursue the cause correctly if the next defective phenomenon occurred.
Differences between the normal handling and services on a vehicle
●
Care should be taken not to damage components by shocks and pulling too much since the ABS com-
ponents are precisely adjusted.
●
ECU (ABS), HU, Wheel sensors and fail-safe relay cannot be disassembled.
Self diagnosis by ECU (ABS)
ECU (ABS) performs the static check for whole system when the main switch is turned on. It is also possible
to check the malfunction while riding. It is possible to check the recorded malfunction data by using a pocket
tester or the maltifunction display of meter by setting the ECU (ABS) to the self diagnostic mode since all
malfunctions which has been once detected are recorded.
Содержание 2007 XP500
Страница 1: ...SERVICE MANUAL XP500 15B 28197 E0 2007 XP500A ...
Страница 2: ......
Страница 8: ......
Страница 36: ...SPECIAL TOOLS 1 27 ...
Страница 55: ...TIGHTENING TORQUES 2 18 Crankcase tightening sequence Cylinder head tightening sequence ...
Страница 61: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil strainer 2 Crankshaft ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Clutch 2 Right main journal bearing 3 Main gallery plug ...
Страница 70: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 72: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Страница 74: ...CABLE ROUTING 2 37 ...
Страница 76: ...CABLE ROUTING 2 39 ...
Страница 78: ...CABLE ROUTING 2 41 ...
Страница 80: ...CABLE ROUTING 2 43 ...
Страница 82: ...CABLE ROUTING 2 45 ...
Страница 84: ...CABLE ROUTING 2 47 XP500 ...
Страница 86: ...CABLE ROUTING 2 49 ...
Страница 88: ...CABLE ROUTING 2 51 ...
Страница 90: ...CABLE ROUTING 2 53 ...
Страница 92: ...CABLE ROUTING 2 55 ...
Страница 94: ...CABLE ROUTING 2 57 ...
Страница 96: ...CABLE ROUTING 2 59 ...
Страница 98: ...CABLE ROUTING 2 61 ...
Страница 100: ...CABLE ROUTING 2 63 ...
Страница 102: ...CABLE ROUTING 2 65 ...
Страница 104: ...REPLACING THE HEADLIGHT BULBS 3 32 ADJUSTING THE HEADLIGHT BEAMS 3 32 ...
Страница 138: ...ELECTRICAL SYSTEM 3 34 ...
Страница 213: ...INSTALLING THE CHAIN DRIVE 5 75 ...
Страница 262: ...CLUTCH 5 49 ...
Страница 282: ...CRANKCASE AND CRANKSHAFT 5 69 ...
Страница 290: ...CHAIN DRIVE TRANSMISSION 5 77 ...
Страница 312: ...THROTTLE BODIES 7 9 ...
Страница 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM XP500 ...
Страница 322: ...ELECTRIC STARTING SYSTEM 8 7 XP500A ...
Страница 326: ...ELECTRIC STARTING SYSTEM 8 11 ...
Страница 330: ...CHARGING SYSTEM 8 15 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 331: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 16 Battery 17 Main fuse ...
Страница 333: ...CHARGING SYSTEM 8 18 ...
Страница 334: ...LIGHTING SYSTEM 8 19 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 337: ...LIGHTING SYSTEM 8 22 ...
Страница 338: ...SIGNALING SYSTEM 8 23 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 343: ...SIGNALING SYSTEM 8 28 ...
Страница 344: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 347: ...COOLING SYSTEM 8 32 ...
Страница 348: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 372: ...IMMOBILIZER SYSTEM 8 57 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 380: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 65 EAS28790 ABS ANTI LOCK BRAKE SYSTEM XP500A EAS27730 CIRCUIT DIAGRAM ...
Страница 382: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 67 EAS27740 ABS COMPONENTS CHART ...
Страница 384: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 69 EAS27750 ABS CONNECTOR LOCATION CHART 2 1 6 5 3 4 7 ...
Страница 392: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 77 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 411: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 96 ...
Страница 412: ...ELECTRICAL COMPONENTS 8 97 EAS27970 ELECTRICAL COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Страница 414: ...ELECTRICAL COMPONENTS 8 99 1 2 3 4 5 6 7 8 9 10 11 12 13 ...
Страница 419: ...ELECTRICAL COMPONENTS 8 104 ...
Страница 445: ......
Страница 446: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...