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ENGINE
ENGINE REMOVAL ...................................................................................... 5-1
INSTALLING THE ENGINE..................................................................... 5-5
CAMSHAFTS................................................................................................. 5-6
REMOVING THE CAMSHAFTS.............................................................. 5-8
CHECKING THE CAMSHAFTS .............................................................. 5-9
CHECKING THE TIMING CHAIN GUIDES............................................. 5-10
CHECKING THE TIMING CHAIN TENSIONER...................................... 5-11
INSTALLING THE CAMSHAFTS ............................................................ 5-11
CYLINDER HEAD.......................................................................................... 5-14
REMOVING THE CYLINDER HEAD....................................................... 5-15
CHECKING THE CYLINDER HEAD ....................................................... 5-15
INSTALLING THE CYLINDER HEAD ..................................................... 5-15
VALVES AND VALVE SPRINGS.................................................................. 5-17
REMOVING THE VALVES...................................................................... 5-18
CHECKING THE VALVES AND VALVE GUIDES .................................. 5-18
CHECKING THE VALVE SEATS ............................................................ 5-20
CHECKING THE VALVE SPRINGS........................................................ 5-21
CHECKING THE VALVE LIFTERS ......................................................... 5-22
INSTALLING THE VALVES .................................................................... 5-22
CYLINDER AND PISTONS ........................................................................... 5-25
REMOVING THE PISTON ...................................................................... 5-26
CHECKING THE CYLINDERS AND PISTONS ...................................... 5-26
CHECKING THE PISTON RINGS........................................................... 5-27
CHECKING THE PISTON PIN ................................................................ 5-28
INSTALLING THE PISTONS AND CYLINDERS .................................... 5-28
GENERATOR AND STARTER CLUTCH...................................................... 5-30
REMOVING THE A.C. MAGNETO ROTOR............................................ 5-32
CHECKING THE STARTER CLUTCH .................................................... 5-32
INSTALLING THE A.C. MAGNETO ROTOR .......................................... 5-33
ELECTRIC STARTER ................................................................................... 5-35
CHECKING THE STARTER MOTOR ..................................................... 5-37
ASSEMBLING THE STARTER MOTOR................................................. 5-38
INSTALLING THE STARTER MOTOR ................................................... 5-38
OIL PUMP...................................................................................................... 5-39
CHECKING THE OIL PUMP ................................................................... 5-41
CHECKING THE RELIEF VALVE ........................................................... 5-41
CHECKING THE OIL DELIVERY PIPES ................................................ 5-42
CHECKING THE OIL STRAINER ........................................................... 5-42
CHECKING THE OIL PUMP DRIVE CHAIN ........................................... 5-42
ASSEMBLING THE OIL PUMP............................................................... 5-42
Содержание 2007 XP500
Страница 1: ...SERVICE MANUAL XP500 15B 28197 E0 2007 XP500A ...
Страница 2: ......
Страница 8: ......
Страница 36: ...SPECIAL TOOLS 1 27 ...
Страница 55: ...TIGHTENING TORQUES 2 18 Crankcase tightening sequence Cylinder head tightening sequence ...
Страница 61: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil strainer 2 Crankshaft ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Clutch 2 Right main journal bearing 3 Main gallery plug ...
Страница 70: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 72: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Страница 74: ...CABLE ROUTING 2 37 ...
Страница 76: ...CABLE ROUTING 2 39 ...
Страница 78: ...CABLE ROUTING 2 41 ...
Страница 80: ...CABLE ROUTING 2 43 ...
Страница 82: ...CABLE ROUTING 2 45 ...
Страница 84: ...CABLE ROUTING 2 47 XP500 ...
Страница 86: ...CABLE ROUTING 2 49 ...
Страница 88: ...CABLE ROUTING 2 51 ...
Страница 90: ...CABLE ROUTING 2 53 ...
Страница 92: ...CABLE ROUTING 2 55 ...
Страница 94: ...CABLE ROUTING 2 57 ...
Страница 96: ...CABLE ROUTING 2 59 ...
Страница 98: ...CABLE ROUTING 2 61 ...
Страница 100: ...CABLE ROUTING 2 63 ...
Страница 102: ...CABLE ROUTING 2 65 ...
Страница 104: ...REPLACING THE HEADLIGHT BULBS 3 32 ADJUSTING THE HEADLIGHT BEAMS 3 32 ...
Страница 138: ...ELECTRICAL SYSTEM 3 34 ...
Страница 213: ...INSTALLING THE CHAIN DRIVE 5 75 ...
Страница 262: ...CLUTCH 5 49 ...
Страница 282: ...CRANKCASE AND CRANKSHAFT 5 69 ...
Страница 290: ...CHAIN DRIVE TRANSMISSION 5 77 ...
Страница 312: ...THROTTLE BODIES 7 9 ...
Страница 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM XP500 ...
Страница 322: ...ELECTRIC STARTING SYSTEM 8 7 XP500A ...
Страница 326: ...ELECTRIC STARTING SYSTEM 8 11 ...
Страница 330: ...CHARGING SYSTEM 8 15 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 331: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 16 Battery 17 Main fuse ...
Страница 333: ...CHARGING SYSTEM 8 18 ...
Страница 334: ...LIGHTING SYSTEM 8 19 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 337: ...LIGHTING SYSTEM 8 22 ...
Страница 338: ...SIGNALING SYSTEM 8 23 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 343: ...SIGNALING SYSTEM 8 28 ...
Страница 344: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 347: ...COOLING SYSTEM 8 32 ...
Страница 348: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 372: ...IMMOBILIZER SYSTEM 8 57 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 380: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 65 EAS28790 ABS ANTI LOCK BRAKE SYSTEM XP500A EAS27730 CIRCUIT DIAGRAM ...
Страница 382: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 67 EAS27740 ABS COMPONENTS CHART ...
Страница 384: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 69 EAS27750 ABS CONNECTOR LOCATION CHART 2 1 6 5 3 4 7 ...
Страница 392: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 77 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 411: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 96 ...
Страница 412: ...ELECTRICAL COMPONENTS 8 97 EAS27970 ELECTRICAL COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Страница 414: ...ELECTRICAL COMPONENTS 8 99 1 2 3 4 5 6 7 8 9 10 11 12 13 ...
Страница 419: ...ELECTRICAL COMPONENTS 8 104 ...
Страница 445: ......
Страница 446: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...