CHASSIS
3-28
e. Install the rubber washer
“
3
”
.
f. Install the upper ring nut
“
2
”
.
g. Finger tighten the upper ring nut
“
2
”
, then
align the slots of both ring nuts. If necessary,
hold the lower ring nut and tighten the upper
ring nut until their slots are aligned
“
1
”
.
h. Install the lock washer.
NOTE:
Make sure the lock washer tabs
“
a
”
sit correctly
in the ring nut slots
“
b
”
.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
7. Install:
●
Upper bracket
“
1
”
●
Steering stem nut
“
2
”
8. Tighten:
●
Upper bracket pinch bolt
●
Steering stem nut
9. Measure:
●
Steering head tension
NOTE:
Make sure all of the cables and wires are prop-
erly routed.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Point the front wheel straight ahead.
b. Install a plastic locking tie
“
1
”
loosely around
the end of the handlebar as shown.
c. Hook a spring gauge
“
2
”
onto the plastic lock-
ing tie.
d. Hold the spring gauge at a 45
°
angle from the
handlebar, pull the spring gauge, and then
record the measurement when the handlebar
starts to run.
e. Repeat the above procedure on the opposite
handlebar.
f. If the steering head tension is out of specifi-
cation (both handlebars should be within
specification), remove the upper bracket and
loosen or tighten the upper ring nut.
g. Reinstall the upper bracket and measure the
steering head tension again as described
above.
h. Repeat the above procedure until the steer-
ing head tension is within specification.
i. Grasp the bottom of the front fork legs and
gently rock the front fork.
Binding/looseness
→
Adjust the steering
head.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
Upper bracket pinch bolt
30 Nm (3.0 m
•
kg, 22 ft
•
lb)
Steering stem nut
110 Nm (11.0 m
•
kg, 80 ft
•
lb)
1
2
3
4
a
b
2
1
T
R
.
.
Steering head tension
1.96
–
4.90 N (200
–
500 gf)
(7.06
–
17.65 oz)
2
1
Содержание 2007 XP500
Страница 1: ...SERVICE MANUAL XP500 15B 28197 E0 2007 XP500A ...
Страница 2: ......
Страница 8: ......
Страница 36: ...SPECIAL TOOLS 1 27 ...
Страница 55: ...TIGHTENING TORQUES 2 18 Crankcase tightening sequence Cylinder head tightening sequence ...
Страница 61: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 24 ...
Страница 64: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27 EAS20410 LUBRICATION DIAGRAMS ...
Страница 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29 ...
Страница 67: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 30 1 Oil strainer 2 Crankshaft ...
Страница 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 ...
Страница 69: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Clutch 2 Right main journal bearing 3 Main gallery plug ...
Страница 70: ...COOLING SYSTEM DIAGRAMS 2 33 EAS20420 COOLING SYSTEM DIAGRAMS ...
Страница 72: ...CABLE ROUTING 2 35 EAS20430 CABLE ROUTING ...
Страница 74: ...CABLE ROUTING 2 37 ...
Страница 76: ...CABLE ROUTING 2 39 ...
Страница 78: ...CABLE ROUTING 2 41 ...
Страница 80: ...CABLE ROUTING 2 43 ...
Страница 82: ...CABLE ROUTING 2 45 ...
Страница 84: ...CABLE ROUTING 2 47 XP500 ...
Страница 86: ...CABLE ROUTING 2 49 ...
Страница 88: ...CABLE ROUTING 2 51 ...
Страница 90: ...CABLE ROUTING 2 53 ...
Страница 92: ...CABLE ROUTING 2 55 ...
Страница 94: ...CABLE ROUTING 2 57 ...
Страница 96: ...CABLE ROUTING 2 59 ...
Страница 98: ...CABLE ROUTING 2 61 ...
Страница 100: ...CABLE ROUTING 2 63 ...
Страница 102: ...CABLE ROUTING 2 65 ...
Страница 104: ...REPLACING THE HEADLIGHT BULBS 3 32 ADJUSTING THE HEADLIGHT BEAMS 3 32 ...
Страница 138: ...ELECTRICAL SYSTEM 3 34 ...
Страница 213: ...INSTALLING THE CHAIN DRIVE 5 75 ...
Страница 262: ...CLUTCH 5 49 ...
Страница 282: ...CRANKCASE AND CRANKSHAFT 5 69 ...
Страница 290: ...CHAIN DRIVE TRANSMISSION 5 77 ...
Страница 312: ...THROTTLE BODIES 7 9 ...
Страница 316: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM ...
Страница 320: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM XP500 ...
Страница 322: ...ELECTRIC STARTING SYSTEM 8 7 XP500A ...
Страница 326: ...ELECTRIC STARTING SYSTEM 8 11 ...
Страница 330: ...CHARGING SYSTEM 8 15 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM ...
Страница 331: ...CHARGING SYSTEM 8 16 2 AC magneto 3 Rectifier regulator 16 Battery 17 Main fuse ...
Страница 333: ...CHARGING SYSTEM 8 18 ...
Страница 334: ...LIGHTING SYSTEM 8 19 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM ...
Страница 337: ...LIGHTING SYSTEM 8 22 ...
Страница 338: ...SIGNALING SYSTEM 8 23 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM ...
Страница 343: ...SIGNALING SYSTEM 8 28 ...
Страница 344: ...COOLING SYSTEM 8 29 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM ...
Страница 347: ...COOLING SYSTEM 8 32 ...
Страница 348: ...FUEL INJECTION SYSTEM 8 33 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM ...
Страница 372: ...IMMOBILIZER SYSTEM 8 57 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM ...
Страница 380: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 65 EAS28790 ABS ANTI LOCK BRAKE SYSTEM XP500A EAS27730 CIRCUIT DIAGRAM ...
Страница 382: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 67 EAS27740 ABS COMPONENTS CHART ...
Страница 384: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 69 EAS27750 ABS CONNECTOR LOCATION CHART 2 1 6 5 3 4 7 ...
Страница 392: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 77 EAS27810 BASIC PROCESS FOR TROUBLESHOOTING ...
Страница 411: ...ABS ANTI LOCK BRAKE SYSTEM XP500A 8 96 ...
Страница 412: ...ELECTRICAL COMPONENTS 8 97 EAS27970 ELECTRICAL COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 ...
Страница 414: ...ELECTRICAL COMPONENTS 8 99 1 2 3 4 5 6 7 8 9 10 11 12 13 ...
Страница 419: ...ELECTRICAL COMPONENTS 8 104 ...
Страница 445: ......
Страница 446: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN ...