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Electric Chain Hoist CPE/F

9

Electric trolley:
By operating the

resp.

-button.

For trolleys with two speeds: The fi rst stage of button depression activates 
the slow speed., further depression activates the fast speed. Use the 
slow speed for short periods only.
When moving the trolley consider the stopping distance. Do not use the 
beam end stops as operational limit devices.

Attaching the load

Attach the load to the hoist using only approved and certifi ed slings or 
lashing devices. Never use the load chain as sling chain. The load must 
always be seated in the saddle of the hook. Never attach the load to 
the tip of the hook. Do not remove the safety latch from the load hook.

Lifting/lowering the load

The load is lifted by depressing the

- button, it is lowered by depres-

sing the

- button. For hoists with two speeds: The fi rst stage of button 

depression activates the slow speed, further depression activates the 
faster speed. In order to raise the load, always use the lowest available 
lifting speed. The chain must be loaded at this speed and may not lie 
slack on the fl oor. The slow speed may only be used for short distances. 
The chain end stop may not be used as operational limit switch (see Fig. 
1). Use the slow speed for short periods only. Do not use the chain end 
stop as operational limit device.

Emergency stop

All movement can be immediately halted by depressing the red, 
mushroom shaped button on the pendant control.

Attention:

Operating the red emergency button does NOT automatically disconnect 
the mains supply to hoist or trolley.
To release the emergency stop, rotate the button in an clockwise direction.

8. SERVICE

• Service and inspections may only be carried out by a competent person.

• The inspection must determine that all safety devices are present 

and fully operational and covers the condition of the hoist, lifting gear, 
accessories and supporting constructions.

• The service intervals and inspections noted are for normal working 

conditions. Adverse working conditions, e. g. heat or chemical envi-
ronments, can dictate shorter periods.

• The Yale electric chain hoist CPV/F conform to FEM group 1 Am in 

accordance with FEM 9.511. This results in a theoretical service lifetime 
of 800 operating hours under full load.

• This is equivalent to 10 years under normal operating conditions. After 

this period the hoist requires a general overhaul. Further information 
is contained in BGV D6 resp. FEM 9.755.

Attention: 

Maintenance work requires subsequent function testing with 

nominal load.

8.1 DAILY CHECKS

1. Visually check the pendant control switch and cable for damage.
2. Function test of brake
3. Function test of end limit switch
4. Electric chain hoists with trolley:
  • Check that the trolley runway is free from obstructions
  • Check that the end stops on the trolley runway are fi tted and secure.

 

Initial checks 

Periodical checks

Inspection and Maintenance

 

during 

after 50 

after 200 

 

after 200 

 

commis- 

operating 

operating daily operating 

annually

 

sioning 

hours 

hours  hours 

Lubricate load chain 

• 

• 

• 

 

Pendant control and support wire 

• 

• 

 

Check oil level 

• 

• 

 

 

Function test of brake 

• 

 

 

• 

Function test of end limit switch 

• 

 

 

• 

Function test of overload device 

• 

 

 

 

 

Electrical installation and power supply 

• 

 

 

 

 

Check for wear in chain drive 

 

• 

• 

 

Inspect chain bolts for cracks 

 

• 

 

 

 

Inspect suspension bracket and load hook for cracks and deformation 

 

• 

 

 

 

Check screwed connections for tightness 

 

• 

 

 

 

Inspect trolley components for cracks and deformation 

 

• 

 

 

 

Oil 

change 

   •    •

Inspect motor and transmission of hoist 

 

 

 

 

 

Inspect motor and transmission of trolley 

 

 

 

 

 

Adjustment 

of 

overload 

device 

     •

Adjustment 

of 

brake 

     •

Lubricate 

geared 

trolley 

drive 

     •

Содержание CPEF

Страница 1: ...kg 10 000kg Translated Operating and Maintenance Manual COLUMBUS McKINNON Industrial Products GmbH P O Box 11 01 53 D 42301 Wuppertal Germany Yale Allee 30 D 42329 Wuppertal Germany 49 0 202 69359 0 F...

Страница 2: ...8 0 37 0 3 0 09 40 40 20 CPE 25 5 CPE F 25 5 2 500 1 40 40 20 2 3 2 3 0 58 4 5 4 5 1 13 1 Am 98 180 or 180 300 1800 or 2000 11 11 2 8 0 37 0 3 0 09 40 40 20 CPE 30 5 CPE F 30 5 3 000 1 25 25 15 2 8 2...

Страница 3: ...suspended load see Fig 2 After lifting or tensioning a load must not be left unattended for a longer period of time Start moving the load only after it has been attached correctly and all personnel ar...

Страница 4: ...used for lashing purposes sling chain Fig 6 Do not knot or shorten the load chain by using bolts screws screw drivers or other devices Fig 7 Load chains that are integral part of the hoist trolley ar...

Страница 5: ...Measure the flange width of the beam see Fig 10 measure b 3 Adjust measure B between the shoulders of the round nuts item 5 on the threaded crossbars item 1 Ensure that the 4 bores in the round nuts f...

Страница 6: ...on slotted nut Tip For easier mounting screw one side plate tightly The other side plate is attached loosely Pay attention to the desired position of the drive side 4 Then lift the entire unit to the...

Страница 7: ...ngth kW A A 0 50 m 50 100 m 100 150 m CPE F 16 8 CPE F 25 5 CPE F 32 4 0 58 2 3 20 40 1 8 4 4 3 3 5 5 16 1 5 2 5 2 5 CPE F 50 2 CPE F 100 2 2 x 0 58 2 3 20 40 1 8 4 4 4 0 6 8 16 2 5 2 5 CPE F 20 8 CPE...

Страница 8: ...ed and approved by a crane expert before initial operation This inspection has to be registered in the crane inspection book The inspection by the crane expert has to be instigated by the operating co...

Страница 9: ...son The inspection must determine that all safety devices are present and fully operational and covers the condition of the hoist lifting gear accessories and supporting constructions The service inte...

Страница 10: ...irclip with suitable pliers Raise the swivel tube in the direction of the chain and tap out the chain bolt with a drift Attention Do not damage the chain bolt bore 2 Remove the chain end stop Remove t...

Страница 11: ...e twisted if the bottom block is rolled over If a strand is twisted disconnect it from the hoist and re thread it correctly In some cases it may be necessary to remove the last link 8 Before initial o...

Страница 12: ...rticular around the areas of screwed connections Trolley wheels Visually check for cracks and wear on trolley wheel flanges Grease the transmission Crossbars In particular around threaded areas for cr...

Страница 13: ...lining comes down to the point where the max possible air gap has finally been reached it is indispensible to carry out a re adjustment of the brake 1 Remove fan guard M14 2 Loosen binding screws B14...

Страница 14: ...Electric Chain Hoist CPE F 14 Inspection Chart Inspection before initial operation by Date of initial operation Regular Inspections Date Findings Repair Test Date by competent person...

Страница 15: ...Electric Chain Hoist CPE F 15...

Страница 16: ...Electric Chain Hoist CPE F 16...

Страница 17: ...Electric Chain Hoist CPE F 17...

Страница 18: ...hain hoist CPE F Mod CPE F 16 8 Mod CPE F 20 8 Mod CPE F 25 5 Mod CPE F 30 5 Mod CPE F 32 4 Mod CPE F 40 4 Mod CPE F 50 2 Mod CPE F 75 1 6 Mod CPE F 100 2 Capacity 1 600 10 000kg Machine type Electric...

Страница 19: ...ettenzug CPE F Mod CPE F 16 8 Mod CPE F 20 8 Mod CPE F 25 5 Mod CPE F 30 5 Mod CPE F 32 4 Mod CPE F 40 4 Mod CPE F 50 2 Mod CPE F 75 1 6 Mod CPE F 100 2 Tragf higkeit 1 600 10 000kg Maschinentyp Elekt...

Страница 20: ...d Laser Park Industrial Area Honeydew Phone 00 27 0 11 794 29 10 Fax 00 27 0 11 794 35 60 Web Site www yalejhb co za E mail info yalejhb co za Yale Lifting Solutions Pty Ltd P O Box 592 Magaliesburg 1...

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