Xylem Lowara LS Series Скачать руководство пользователя страница 8

Installation, Operating and Maintenance Instruction

                            Model LS, LC, LCP

 

 
 

 

LS 100-english

 

page 6

 

 

Artikel No. 771073402 

 

 

Example: Function of bearings. Operation and 
application conditions are essentially responsible for 
their achievable life cycle.  

 

By regular control of the lubricant and the running 
sound the danger of occurring over temperatures by 
bearings running hot or defect bearing seals is 
avoided. Refer to chapter 6.6 and 7.4. 
The function of the shaft sealing must be secured by 
regular control. 
If auxiliary systems (e.g. external flushing, cooling, 
heating) are installed, it must be checked, if monitoring 
devices are necessary to secure the function. 

 

2.7.7 Electric switches and control device, 
Instrumentation and accessories 

 

 

Electric switches and control devices, 
instrumentation and accessories like e.g. flush 
tanks, a.s.o., must correspond with the valid 
safety requirements and regulations for 
explosion protection.

 

 

2.8 Use acc. to Regulations

 

 

2.8.1 Speed, Pressure, Temperature 

 

 

Suitable safety measures must be taken at the 
plant to ensure that the speed, pressure and 
temperature of the pump and the shaft sealing 
do not exceed the limit values given in the data 
sheet and / or order confirmation. The  given 
admission pressures (system pressures) must 
also be sufficiently high.

 

 

Further, pressure shocks, as can occur on too fast 
shut down of the facility, must be kept away from the 
pump (e.g. by non-return valve at pressure side, fly 
wheel, air tanks). Quick temperature changes must be 
avoided. They could cause a temperature shock and 
lead to damage or impair the function of single 
components. 

 

2.8.2 Permitted Nozzle Loads and Torques 

 

 

Basically the suction and discharge piping must 
be designed in such way, that as little forces as 
possible are effective to the pump. If that is not 
possible, the values shown in chapter 3.5 must 
not be exceeded under any circumstances. This 
is valid for the operation as well as for the 
standstill of the pump and therefore for all 
possible pressures and temperatures of the 
unit.

 

2.8.3 NPSH 

 

 

The pumped liquid must have a min. pressure 
NPSH at the impeller inlet; so that cavitations 
free work is secured resp. a "break off" of the 
pump flow is prevented. This condition is 
fulfilled, when NPSH-value of the system 
(NPSHA) lies above NPSH-value of the pump 
(NPSHR) under all operating conditions.

 

 

Attention must especially be paid to the NPSH-value 
on pumping liquids near the vapour pressure. If the 
NPSH-value of the pump remains under, this can lead 
from damage of the material due to cavitations to 
destruction by overheating. 
The NPSH-value of the pump (NPSHR) is shown in 
the curves of every pump type. 

 

2.8.4 Sealing, Flushing, Cooling 

Suitable provisions for the regulation and monitoring of 
sealing, flushing or cooling are to be provided. 
When handling dangerous liquids or if temperatures 
are high, care should be taken to ensure that the 
pump ceases operating if the sealing, flushing or 
cooling system fails. 
Sealing, flushing and cooling systems must always be 
operational before the pump is started up. They 
should not be taken out of operation until the pump 
has stopped, provided that the nature of the operation 
allows this at all. 

 

2.8.5 Back Flow 

In systems where pumps are operating in closed 
circuits under pressure (gas cushions, steam 
pressure), the pressure of the gas cushion must not 
be reduced via the pump, since the back flow speed 
may be much higher than the operating speed, which 
would destroy the unit. 
 
 
 
 
 
 

 

3. Description

3.1 Design 

LS-Pumps

 are single stage volute-casing pumps with 

closed impeller in process design; they are in 
accordance with the technical specifications of ISO 
5199 / EN 25199. 

LC-Pumps

  as model LS, but qualified for higher 

casing pressure. 

LCP-Pumps

  as model LC, but with casing feet in 

centre line. 

 

The pumps are designed as modular systems and 
can, therefore, be delivered in many variants (e.g. 
different materials, shaft sealing, different kinds of 
lubrication, cooling / heating, a.s.o.). 

Содержание Lowara LS Series

Страница 1: ...920 en Volute Casing Pumps Model LS LC LCP Installation Operation and Maintenance Instruction Translation of the Original Operation Manual en Keep for further use Pay attention to this operating instr...

Страница 2: ...Xylem Service Austria GmbH Ernst Vogel Stra e 2 A 2000 Stockerau Telefon 43 0 2266 604 Fax 43 0 2266 65311 E Mail info austria xyleminc com Internet www xylemaustria com...

Страница 3: ...Handling Storage 9 4 1 Transport Handling 9 4 2 Storage Conservation 10 5 Mounting Installation 10 5 1 Mounting of Pump Unit 10 5 2 Connection of Pipings to the Pump 10 5 3 Coupling 11 5 4 Drive 12 5...

Страница 4: ...ies to the manufacturer resp orders of spare ATEX Label only for pumps in compliance with EC directive 94 9 EG CE Marking of compliance with the EC directive 94 9 EG Ex specific marking for explosion...

Страница 5: ...ir work during the guarantee period may only be carried out by us or subject to our written approval Otherwise the guarantee ceases to apply Longer term guarantees basically only cover correct handlin...

Страница 6: ...danger to people or the environment The provisions of the law must be observed Measures should be taken to exclude any danger from electricity e g by complying with the local regulations on electrica...

Страница 7: ...n t cause additional increase of surface temperature at the pump Furthermore the references in chapter 6 of these operating Instructions must be taken into consideration On pumps with mech seals the p...

Страница 8: ...is is valid for the operation as well as for the standstill of the pump and therefore for all possible pressures and temperatures of the unit 2 8 3 NPSH The pumped liquid must have a min pressure NPSH...

Страница 9: ...ng with barrier by pumped fluid P3 Packing with lantern ring with barrier by external fluid P4 Packing with lantern ring with flush P5 Packing without lantern ring with external cooling Position 4 Mat...

Страница 10: ...76 0 75 5 76 5 76 5 90 0 77 0 76 5 77 5 77 5 110 0 78 0 77 5 77 0 79 0 78 5 80 0 132 0 79 0 78 5 78 0 79 5 79 5 80 0 160 0 80 0 79 5 79 0 80 5 81 0 80 5 200 0 81 5 81 0 80 5 81 5 82 0 83 0 250 0 82 5...

Страница 11: ...200 6000 5400 6700 10450 3250 2300 2650 4800 200 400 250 8350 7450 6750 13050 4450 3150 3650 6550 200 6000 5400 6700 10450 3250 2300 2650 4800 200 500 250 8350 7450 6750 13050 4450 3150 3650 6550 200...

Страница 12: ...ufficient firmness acc to DIN 1045 or equal standard min BN 15 to ensure a secure functional mounting The concrete foundation must have set before the unit is erected Its surface must be horizontal an...

Страница 13: ...ed in the suction intake pipe when the motor is being started up If the pipe system is tested with the pump installed do not exceed the maximum permitted casing pressure of the pump and or shaft seali...

Страница 14: ...available and correct if necessary Pay attention to chapter 6 beforehand It must be possible to turn the unit easily and harmoniously by hand Improper alignment of the unit can lead to damages at coup...

Страница 15: ...ty devices are operational Switch on any sealing flushing or cooling devices that are provided See data sheet for quantity and pressure Open valve in suction intake pipe Set discharge side valve to ap...

Страница 16: ...valid 6 5 Lubrication of Bearings 6 5 1 Oil lubrication The bearing bracket must be filled up with oil For quality of oil refer to chapter 7 4 1 For quantity of oil refer to chapter 7 4 1 The pumps a...

Страница 17: ...ooled down If there is any risk of freezing empty pump cooling areas and pipes completely If the pump also remains under operating conditions pressure and temperature when stationary leave all sealing...

Страница 18: ...ure 46 4 mm 2 s 175 C 15 C higher than permitted bearing temperature For ambient temperatures under 10 C another suitable type of lubrication oil must be used Request required Oil quantity Bearing bra...

Страница 19: ...isassembled pumps units or single parts against tipping over or rolling off While disassembling the pump use of an open flame blowlamp etc only when there is no danger of setting fire cause an explosi...

Страница 20: ...100S Unscrew the hexagon nuts M8 and demount the bearing cover 12 P Loosen and remove the hexagon screws S6 remove the bearing cover 12 Move the shaft 24 with the pair of angular contact bearings K2...

Страница 21: ...ng the reverse order of steps as completed for pump disassembly However the following observations should be considered Pay attention to the utmost cleanliness when reassembling the pump For tight tol...

Страница 22: ...arings aso 2 To ensure optimum availability we recommend that suitable quantities of spare parts are held in stock especially if these are made from special materials and in the case of mechanical sea...

Страница 23: ...liquid level check if suction pipe is vacuum tight Air being sucked in through shaft sealing clean sealing pipe increase sealing pressure replace shaft sealing Direction of rotation is wrong swap ove...

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