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FERRO MAGNETICS CORPORATION INDUSTRIAL CHARGER WARRANTY 

High Frequency Industrial Battery Chargers 

 
 

This  Warranty  Agreement  entered  between  Ferro  Magnetics  Corporation,  "Ferro",  and  the  Original  End  User  is  with  respect  to  Ferro  Magnetics 
Corporation motive power battery charger product lines as stated above, for industrial electrical truck battery charging usage. 

1.0 GENERAL: Ferro Magnetics Corporation (hereinafter called "Ferro") warrants that each new industrial battery charger supplied by it, is of good 
workmanship and is free from any inherent mechanical defects, provided: 

1.1 The product is installed and operated in accordance with generally accepted industrial standards and in accordance with the printed instructions 
supplied with the charger. 

1.2 The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. 

1.3 The charger receives proper care, protection, and maintenance under supervision of competent personnel. 

1.4 The charger is used within the published performance rating for the unit involved. 

1.5 The charger is used exclusively by the original end-user and by no other persons. 

2.0 PERSONS COVERED: The charger is fully warranted for 3 years from the date of shipment by Ferro to the original end user, with the following 
exceptions: 

2.1 Power transformer is warranted for an additional 5 years parts only F.O.B. St. Louis, MO.  

2.2 Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use.  

3.0 LIMITATION OF REMEDY Any claimed defect is subject to Ferro's inspection and judgment, after the original user at its expense has returned 
the defective product to Ferro Magnetics Corporation, St. Louis, MO. 

3.1 Ferro's liability is limited to the repair of the defect or, at Ferro's option, the replacement of the defective parts.   During  the 3-year  warranty 
period,  Ferro  will  bear  all  freight,  (within  the  contiguous  48 states)  parts,  and  labor  costs  per  published  warranty  rate  schedule  of  such  repair  or 
replacement. During the last 5 years of the warranty on power transformers, Ferro will bear the cost of replacement parts only; no labor or other 
services will be provided by Ferro.  Ferro shall not be obligated to reimburse the original end user or any other person for any work performed. 

3.2 Replacement parts will be warranted for the remainder of the original warranty period as defined above, or for 30 days; whichever is greater. 

3.3 Ferro shall not be liable for direct or indirect, special or consequential damages in excess of such repair or replacement.  In no event shall the 
original end user be entitled to recover for contingent expenses resulting from, but not limited to, telephone calls, telegrams, travel expenses, lodging, 
duties and taxes, labor, rental of replacement equipment, loss of business or profits or other commercial losses. 

4.0 USE OF DEFECTIVE PRODUCT: Continued use of a defective charger after discovery of a defect will void all warranties. 

5.0 REPAIRED EQUIPMENT: Except as authorized in writing, this warranty does not cover any equipment  that has been repaired by any party 
other than an authorized Ferro service agent. 

6.0 MODIFIED EQUIPMENT: This warranty is void if this equipment has been modified without written permission from Ferro Magnetics. 

7.0 NOT COVERED: Failure due to imbalance of incoming A/C line, line harmonics (distortion) or disconnecting the charger while under load will 
not be covered. 

EXCEPT AS STATED ABOVE, ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS OR IMPLIED, INCLUDING IMPLIED 
WARRANTIES OR MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED AND ORIGINAL END USER 
ASSUMES ALL RISK AND LIABILITY RESULTING FROM USE OF THE PRODUCT.  FERRO NEITHER ASSUMES NOR AUTHORIZES 
ANY PERSON TO ASSUME FOR FERRO ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OR USE OF THE PRODUCT AND 
THERE ARE NO ORAL AGREEMENTS OR WARRANTIES COLLATERAL TO OR AFFECTING THIS WRITTEN WARRANTY. 

 

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Содержание HIGH FREQUENCY Series

Страница 1: ...High Frequency Battery Charger Installation and Operation Manual ...

Страница 2: ...will bear all freight within the contiguous 48 states parts and labor costs per published warranty rate schedule of such repair or replacement During the last 5 years of the warranty on power transformers Ferro will bear the cost of replacement parts only no labor or other services will be provided by Ferro Ferro shall not be obligated to reimburse the original end user or any other person for any...

Страница 3: ...s 6 1 5 Connecting AC Service to Charger 6 1 6 Grounding the Charger 6 1 7 Battery Connector and Charger Cable 7 13 2 0 Operation 7 2 1 046 0304 Control 11 12 Charge Indications 13 Module LED Codes 14 3 0 Troubleshooting Maintenance 15 4 0 Replaceable Parts 15 4 1 Ordering Information 15 4 2 Recommended Spares 15 4 3 Spare Parts List 16 17 Schematics ...

Страница 4: ...arger 6 Do not touch uninsulated parts of the output connector or battery terminals A possibility of serious electrical shock exists 7 During charge batteries produce hydrogen gas which can explode if ignited Never smoke use an open flame or create sparks in the vicinity of the battery Ventilate well when the battery is in an enclosed space 8 Do not connect or disconnect the battery plug while the...

Страница 5: ... non combustible surface such as concrete stone brick or steel DO NOT operate the charger on its shipping skid materials 1 2 Location For the best operating conditions and longest life take care in selecting an installation site Avoid locations exposed to high humidity temperature extremes or dust Moisture condensing on machine parts and electrical components can cause corrosion which seriously af...

Страница 6: ...on in accordance with the National Electrical Code NFPA70 For voltages up to 240 use a 240 volt disconnect switch For voltages greater than 240 to 600 use a 600 volt disconnect switch Three conductors and ground wire required for three phase 1 5 Connecting AC Service to the Charger Three Phase Models Connect the AC service to the L1 L2 and L3 terminals located on the AC connection block 1 6 Ground...

Страница 7: ...he data area of the display will show the data and the units area will display the units for the parameter being displayed Press RIGHT info again for additional data After 10 seconds the display will return to the normal display of amps To view charge history press the UP or DOWN buttons to display a previous charge cycle The charge cycle number will be displayed in the charge cycle message area a...

Страница 8: ...municating with the coordinator 5 N A 6 The TOBi communication indicator will be displayed when a battery connected to the charger having a Tobi PI installed is communicating with the charger 7 The HF module high temperature indicator will be displayed when an HF module in the charger has exceeded the safe operating temperature 8 The HF module DC fault indicator will be displayed when an HF module...

Страница 9: ...capacity of the battery and shorten life An equalizing charge re balances the charge in the battery cells Perform an equalize charge if any of the following conditions exist 1 On flooded batteries the specific gravity of any cell at the end of charge is 20 points less than the average of all the cells 2 The on charge voltage of any cell at the end of charge is 20 millivolts less than the average o...

Страница 10: ...charge current is reduced to limit the temperature rise of the battery The current is reduced proportional to the amount the battery temperature exceeds the limit The No charge temp NT parameter indicates the temperature at which the charge is terminated If this temperature is reached during charge the charger shuts down and displays an F2 indication Refer to the battery manufacturers recommendati...

Страница 11: ...y fully charged Voltage jumper setting incorrect F5 NO DC CURRENT AMPS No charging current to the battery AMPS is the current at the end of charge Faulty AC line contactor Open diode Faulty resonant capacitor Poor battery connections Open cell Faulty control board F6 CHARGE ERROR AMPS Charger current or voltage not what was requested by control AMPS is the current at the end of charge Incorrect co...

Страница 12: ...dule secondary side over temperature Fans blocked Fans not running Too much dust on heat sink Note F3 and F4 clear automatically if the battery voltage falls within acceptable limits All indications except F8 F9 and F10 can be cleared by disconnecting the battery For F8 F9 F10 and HF Module Faults correct the condition that caused the indication and disconnect the battery to clear the indication C...

Страница 13: ...ING GREEN Normal Condition Output Over Voltage BLINKING RED Battery Disconnected While Charging Wrong Size Battery too many cells Output Under Voltage PULSING RED Wrong Size Battery too few cells Shorted Battery Cell s Input Over Voltage SOLID RED High AC Line Input Under Voltage OFF Low AC Line Temperature Fault SOLID AMBER Fans Blocked Fans Not Running Too Much Dust on Heat Sink ...

Страница 14: ...r loss in battery POSSIBLE CAUSE A Charger amp hour rating exceeds the battery amp hour rating B Battery has defective cells 3 6 Low specific gravity at the end of the charge cycle POSSIBLE CAUSE A Battery was over discharged B Charger amp hour rating is less than the battery AH rating C Battery has defective cells D Battery has been over watered 3 7 Charger does not turn off when the control term...

Страница 15: ...per model for multiple charger installations OF CHARGERS OF SPARE PARTS KITS 1 3 1 4 10 2 11 25 3 26 50 4 51 100 5 SCHEMATIC REF DESCRIPTION QUAN USED QUAN RECOMMENDED 6 DC FUSE 1 1 2 CONTROL BOARD 1 1 4 HF POWER MODULE 1 TO 4 0 1 POWER SUPPLY 1 0 4 3 Spare Parts List Part Number Description Controls 046 0304 Wireless LCD control Power Supply 049 0539 Power supply 480VAC 049 0561 Power supply 120 ...

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