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SeaAir Regulator

22

SeaAir Regulator Service and Repair Manual

(see Fig. 27).  While holding the air barrel with the flat cut 

facing up, insert one leg of the lever(18) into one hole, so that 

it engages with the poppet (see Fig. 28).  Being careful to avoid 

stretching or bending the lever, rotate it over the air barrel until 

the opposite leg engages with the opposite side.  Check to ensure 

that the lever is properly seated on both sides, securely engaging 

the poppet ears.  (See Fig. 29.)

NOTE:  

To better control the orientation of the pop-

pet inside the air barrel while the lever is being in-

stalled, XS Scuba recommends using the Poppet Align/ 

Orifice Preset Tool (P/N 20-785-400), available from 

Peter Built Co.  (See Fig. 30.)

8.  Apply a light coat of lubricant to both ends of the poppet 

spring(4), and place the spring inside the air barrel, over the 

small end of the poppet. 

9.  Insert the small end of the shuttle cap(3) into the end of the 

poppet spring.

10.  Install the O-ring(2) onto the adjustment knob(1).  Mate the 

adjustment knob directly over the shuttle cap, and screw the 

knob clockwise onto the air barrel approximately 3-4 full turns.

11.  While holding the second stage housing right side up with the 

front facing you, slide the valve assembly into the opening in 

the right side of the housing.  Gently depress the lever, and then 

slide the valve assembly through the opening on the inlet side.  

Be careful to ensure that both lever arms fit squarely between 

the two flanges inside the housing, and then slide fully in place 

so that the lever pad is seated flush.  (See Fig. 31.)

12.  Install the retaining clip(13) over the groove of the adjustment 

knob inside the housing, so that it snaps securely into place.  

(See Fig. 32.)

13.  Install the O-ring(19) over the threaded inlet of the air barrel, 

being careful to avoid stretching it or rolling over the threads.  

Use a smooth instrument to ensure that it is seated at the base of 

the threads, against the wall of the housing.

14.  Mate the inlet fitting(20) over the threads of the air barrel, and 

turn it clockwise by hand until finger snug.  Apply a n" open end 

wrench to tighten it further by exactly 8 turn.

CAUTION

:  Be careful to avoid overtightening the inlet fit-

ting, which can crack the wall of the second stage housing, 

requiring its replacement.

15.  Install the O-ring(11) onto the head of the adjustable orifice(12) 

and carefully insert the orifice into the inlet of the air barrel with 

Fig. 28 – Lever Installation

Fig. 29 – Correct Lever Orientation

Fig. 30 – Poppet Alignment/ Preset Tool

Fig. 31 – Valve Assembly Completely Installed

Содержание SEAAIR

Страница 1: ...Service Repair Manual SERVICE AND REPAIR MANUAL SEAAIR REGULATOR PN RG200 Revised 02 11...

Страница 2: ...ocedures General Guidelines 8 First Stage Disassembly 9 Second Stage Disassembly 13 Section 4 Reassembly Procedures General Guidelines 16 First Stage Reassembly 17 Second Stage Reassembly 21 Section 5...

Страница 3: ...supporting product it is extremely critical that it receives service according to the procedures outlined in this manual on a regularly scheduled basis at least once a year with normal or infrequent...

Страница 4: ...result from improper use of this tool Be sure to follow the instructions pro vided in this manual NOTE XS Scuba especially endorses and recommends the Jaws Gripmaster Bench Vise available from Peter...

Страница 5: ...IP RANGE 125 150 PSI PSI PETER BUILT Quality in the making 419 468 2212 USE NO OIL 140 25 50 150 125 100 75 175 200 225 250 275 300 0 IP RANGE 125 150 PSI PSI USE NO OIL PETER BUILT CO Quality in the...

Страница 6: ...t exposes the brass beneath the finish CAUTION Do not clean any parts that show damage to their finish inside an ultrasonic cleaner 4 Closely examine all parts of the first stage for any other signs o...

Страница 7: ...i may result in damage or rupture of the test gauge or LP hose and could cause serious personal injury 2 Slowly open the supply valve to pressurize the first stage Close ly monitor the IP test gauge t...

Страница 8: ...rings After passing close inspection static O rings may sometimes be reused although this is not neces sarily recommended Dynamic O rings must be automatically discarded and replaced with every servi...

Страница 9: ...ntal damage to soft metal parts If an ordinary bench vise will be used the first stage must be mounted outside the vise with the use of a vise mounting tool fastened into the high pressure port To ens...

Страница 10: ...hex key to the DIN retainer 4f and turn it counter clockwise to loosen and remove from the body along with the handwheel 4a and saddle 4d c Remove the DIN retainer from the handwheel and then re move...

Страница 11: ...ect the spring with a magnifier to check for any signs of damage or corrosion that has permeated the wall of the metal Set the spring aside to be reused if it is determined to be in satisfactory condi...

Страница 12: ...nd discard both O rings 27 28 from the swivel cap and automatically discard them regardless of their condition 22 Using a smooth plastic or brass probe remove the rubber col lar 26 from the piston cap...

Страница 13: ...ll require the replacement of the LP hose 4 Using a n open end wrench turn the inlet fitting counter clockwise to loosen and unscrew it completely by hand to remove 5 Snip the plastic tie strap 21 tha...

Страница 14: ...t one leg first and then the other Be careful to avoid bending or stretch ing either leg 14 Turn the air barrel over to allow the poppet 6 to drop out Us ing fingernails or a plastic tool carefully re...

Страница 15: ...ave been caused by abuse or improper disas sembly If found discard it and replace with new 22 Closely inspect the condition of the exhaust valve to ensure that it is evenly seated against the second s...

Страница 16: ...ecommends Christo Lube MCG 11 PN MS150 to be used ex clusively for the lubrication and dressing of O rings and other internal parts Christo Lube provides superior lubrication to that of silicone greas...

Страница 17: ...spring has been discarded and replaced with new Up to three washers may be used If one is needed install between the spring and body If two are needed install on opposite sides of spring If three are...

Страница 18: ...s cold or silty water do not install the collar at this time Refer to the instructions provided at the end of this procedure for installing the IceBreaker environmental sealing collar 15 Gently mate t...

Страница 19: ...nto the inlet port of the body Tighten the yoke retainer clockwise by hand until finger snug d Apply a torque wrench with the 1 Yoke Nut Socket and 3 xa Socket Drive Extension available from Peter Bui...

Страница 20: ...do will seriously af fect the regulator s performance and could result in serious injury or death 1 Using a narrow tipped oral syringe slowly inject silicone grease through the ports on all sides of t...

Страница 21: ...gs are rounded on one side and flat on the other See Fig 23 Hold the air barrel with the flat cut facing down and place the clip over the tube with the rounded side facing toward the flange so that on...

Страница 22: ...de up with the front facing you slide the valve assembly into the opening in the right side of the housing Gently depress the lever and then slide the valve assembly through the opening on the inlet s...

Страница 23: ...tly over the lever with its raised surface facing up and then the thrust washer 15 19 Fit the front cover 16 inside the housing so that it seats directly over the diaphragm Turn it as needed to align...

Страница 24: ...bled and properly adjusted second stage is connected to the first stage before pressurizing Failure to relieve inter mediate pressure that exceeds 400 psi may result in damage or rupture of the test g...

Страница 25: ...Fig 37 2 Mate the female fitting of the LP hose onto the male fitting of the IP Test Gauge and tighten the swivel nut clockwise until finger snug 3 Install the LP hose into an intermediate pressure p...

Страница 26: ...and verify that a slight leak of airflow is present 2 Slowly turn the adjustment knob clockwise to verify that the airflow stops between 2 1 turn 3 Turn the adjustment knob completely in clockwise to...

Страница 27: ...e problem s NOTE The location of extremely small leaks can best be detected by applying a soap solution to the leak area Before disassembling to correct any leaks rinse the entire regulator thoroughly...

Страница 28: ...d 3 Replace filter with new 4 Low intermediate pressure 4 See below 1 Piston cap is loose 1 Tighten piston cap 2 Main valve spring is damaged 2 Replace spring and spring washers 3 Incorrect number of...

Страница 29: ...fice incorrectly adjusted 3 Reset to preliminary setting and readjust 3 Lever is damaged 3 Replace with new 1 Lever is slack or orifice incorrectly adjusted 1 Reset to preliminary settings and readjus...

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