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55 

would threaten safe performance, effective measure shall be taken. Truck cannot be put into 

operation before repair.   

15.3.2  Protective maintenance, lubrication and inspection shall be taken in accordance with schedule 

for the truck. Data that are in demand of record shall be carefully kept.   

Recording card of maintenance and upkeep process: 

Items

 

Maintenance 

time

 

Maintenance 

Part

 

Material used

 

Maintenance 

personnel

 

Remarks

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Содержание CDDR

Страница 1: ...CDDR Electric Pallet Stacker Operation Manual Parts Catalogue 2010 06...

Страница 2: ...rial Vehicles Untrained personnel are not allowed to operate the stacker According to ISO 3691 Safety Specification of Motor Industrial Vehicles load capacity and lifting height of our CDD Electric Pa...

Страница 3: ...800 1000 900 500 100kg 3000 mm 3300 mm 3500 mm 2500 mm 4500 mm 5000 mm 5600 mm 1 5T LOAD CHART 200kg 400kg 600kg 800kg 1000kg 1200kg 1400kg 1600kg 1800kg 2000kg 100kg 1000 mm 4500 mm 5000 mm 5600 mm 2...

Страница 4: ...fore operation 20 8 Inspection after operation 21 9 Periodic maintenance and upkeep 21 10 Storage transportation and loading unloading 26 11 Replacement of storage battery 27 12 Common faults and trou...

Страница 5: ...ali Description The instruction manual shall be kept by the operator and shall be read by the operator until he gets a full understanding The instruction manual is composed of correct operation conven...

Страница 6: ...2 1 Configuration diagram 1 1 CDDR configuration diagram...

Страница 7: ...3...

Страница 8: ...800 1300 1550 1700 1800 4 4 Lift height h3 mm 2500 3000 3300 3500 2500 3000 3300 3500 4 5 Max height of mast extended h4 mm 2955 3455 3755 3955 2955 3455 3755 3955 4 9 Min Max height of operation hand...

Страница 9: ...Lift height h3 mm 2500 3000 3300 3500 2500 3000 3300 3500 4 5 Max height of mast extended h4 mm 2955 3455 3755 3955 2955 3455 3755 3955 4 9 Min Max height of operation handle in driving position h14...

Страница 10: ...height h3 mm 2500 3000 3300 3500 2500 3000 3300 3500 4 5 Max height of mast extended h4 mm 2955 3455 3755 3955 2955 3455 3755 3955 4 9 Min Max height of operation handle in driving position h14 mm 670...

Страница 11: ...t is strictly forbidden to press the lifting or lowering button during the traveling of the truck Meanwhile don t switch lifting and lowering buttons rapidly or frequently because rapid and frequent l...

Страница 12: ...liances shall comply with the requirements of extinguishing fire of solid combustible matter and electric apparatus d The value of truck noise mentioned in instruction is measured under the condition...

Страница 13: ...operation procedure shall be formulated with consideration of practical situations before operation of the truck Safety shall be taken into full consideration in preparation of the safety operation p...

Страница 14: ...view the driver shall not drive until there is no person at both sides Notice Keep concentration when operating truck Caution The driving mechanism of truck is installed on the foreside Due to this d...

Страница 15: ...ilting 3 3 Operation norms Notice The truck can only carry goods under rated capacity 1 Forbid overloading operation 2 Forbid deflective transportation 3 Passengers on truck must be forbidden 4 Never...

Страница 16: ...platform When it is necessary to drive the stacker to elevator or charging platform make sure that elevator or charging platform has enough loading capacity with the design structure applicable for be...

Страница 17: ...it must be mounted with battery Take care not to damage the battery cable 4 1 5The feature curve of charger shall be adjusted charging curve 4 1 6 If the truck is not used for a long time wheels plac...

Страница 18: ...he truck If the zero end grid is bright it indicates there is no electric power in the batteries and charging should be conducted at once It is prohibited to operate the truck without electric power a...

Страница 19: ...e turning amplitude is the faster the truck will travel Note A side magnetic brake is installed on the shaft end of the driving wheel motor and there is a cam and an inching switch installed on the ro...

Страница 20: ...foreside of truck swings comparatively fast when turning around For this reason to prevent collision with other objects nearby the foreside of truck do drive or turn slowly 5 2 5 Operation of taking...

Страница 21: ...0 0 005 25 and a temperature of lower than 30 into the batteries The liquid surface should be 15 25mm higher than the protective board In order to reduce the temperature rise caused by chemical reacti...

Страница 22: ...battery when the total voltage reduces to 1 7V 12 20 4V When the density of the electrolytic solution reduces to 1 17 discharging should be stopped and charging should be conducted at once The batteri...

Страница 23: ...lectrolyte leakage resulting from storage battery tilting and damage emergency treatment shall be made at once See emergency treatment item 6 5 Operation of storage batteries during the final stage of...

Страница 24: ...ists replace the wheel when its diameter reduces by 5 Storage battery 9 Charge Confirm the display state of the battery capacity 10 Electrolyte The solution level and density of electrolyte 11 Connect...

Страница 25: ...ervices such as hoisting and safety protection facility etc The places shall have level ground and good ventilation The places shall be equipped with fire extinguishing devices Precautions before repa...

Страница 26: ...to the operation requirements of initial charge 5 1 9 3 Daily inspection Inspection of hydraulic oil level lower the fork to the lowest position and oil charge is 12L Recommendatory trademark for the...

Страница 27: ...stener Function and check cracks lubrication and tightness of fasteners 7 Connecting rod and wheel carrier Function and check the cracks bending deformation and lubrication condition 8 Oil pipe Whethe...

Страница 28: ...tenance for 600 hours every three months During the maintenance every three months the monthly maintenance process shall be repeated When the parts must be adjusted and replaced please contact with ma...

Страница 29: ...difficult to buy hydraulic oil SAE20W 20 engine oil can be used to substitute HLP68 hydraulic oil Gear oil Hyperbola gear oil 85W 90 GL 5 Lubricating grease Lithium grease of type 3 All kinds of deple...

Страница 30: ...ck Fasten the truck to transport vehicle with ropes 10 3 Loading and unloading of truck Before loading the truck check out the nameplate for the total weight of truck to choose appropriate hoisting ha...

Страница 31: ...ad contact at the wire end Repair or replace Bad contact Repair or replace There is a trouble at the MOSFET tube type circuit board Repair or replace 2 The stacker can only move forward or backward Th...

Страница 32: ...fting button Repair or replace The electric lock is not unlocked or is damaged Repair or replace 11Seriously insufficient voltage in the cell Recharge 8 The forks cannot be lowered after lifted The in...

Страница 33: ...lue please loosen locknuts of the overflow valves Turn pressure screw left and right until the pressure reaches the specified value When the screw is turned clockwise the system pressure increases Whi...

Страница 34: ...Main contactor coil open 2 Main contactor stuck closed 3 Welded main contactor 4 Main contactor driver shorted Precharge Precharge fault 1 Controller defective 2 Low battery voltage 3 3 Brake Fault E...

Страница 35: ...p motor and traction motor stop turning main contactor open electromagnetic brake the truck start up valve lifting or traction request VMN LOW waiting for traction Motor output voltage lower than expe...

Страница 36: ...motor and traction motor stop turning main contactor open electromagnetic brake start up standby traction valve lifting or traction request CONTACTOR DRIVER DAMAGED waiting for traction Driver of main...

Страница 37: ...t when the tiller switch is opened Valve pump motor and traction motor stop turning main contactor open electromagnetic brake start up valve lifting or traction request LOGIC FAILTURE 1 waiting for tr...

Страница 38: ...ion only immediately after main contactor close valve lifting or traction request ANALOG INPUT waiting for traction Problem on the DA converter of master microcontroller Valve pump motor and traction...

Страница 39: ...after main contactor close Key re cycle NO CAN MSG N5 waiting for traction unable to receive signal of slave microcontroller Valve pump motor and traction motor stop turning main contactor open electr...

Страница 40: ...ic lock Unlock the electric lock 2 2 Charging plug and socket Matched with the charger 1 set With no charger for built in type 3 Fuse Electric equipment 10A 2 4 Fuse Electric equipment 100A 1 standard...

Страница 41: ...00A 1 standard 5 Fuse Electric equipment 180A 425A 1 standard high standard 6 Sealing ring Oil cylinder UHS27 2 7 O type sealing ring Oil cylinder 45X2 65 2 8 O type sealing ring Oil cylinder 14X2 65...

Страница 42: ...Packing list 1 copy Qualification certificate 1 copy 2 Accessories and spare parts No Name Use position Type specification Quantity Remarks 1 Key to electric lock Unlock the electric lock 2 2 Charging...

Страница 43: ...ist 1 copy Qualification certificate 1 copy 2 Accessories and spare parts No Name Use position Type specification Quantity Remarks 1 Key to electric lock Unlock the electric lock 2 2 Charging plug and...

Страница 44: ...40 A1 V1 1Z P1 Hydraulic Principle Diagram standard 10X2...

Страница 45: ...41 Solenid Valve Main Motor Hydraulic Principle Diagram high standard...

Страница 46: ...42 Standard Full Electric Pallet Stacker...

Страница 47: ...43 High equipped all electric Pallet Stacker...

Страница 48: ...tachment except for the following conditions The truck mounted working platform except for the high lift order picker A The platform should be fixed on fork rack fork firmly B If there is no ascent co...

Страница 49: ...storage of the fuel The truck should refuel in the stated place The fuel station should be ventilated in order to reduce the accumulation of the fuel gas to the least In opening pit subway entrance an...

Страница 50: ...and stacking field The ground of the operating field should have enough carrying capacity and it is necessary to maintain it well not to influence the truck operating safely The transporting channel o...

Страница 51: ...the operator responsible for operation 14 1 5 6 Elevator lifter The elevator lifter for transporting the industrial truck can bear the overall weight of truck load and the drivers This kind of elevat...

Страница 52: ...k it is necessary to use the truck with blind goods shelf and canopy guard shelf Exception if there is no danger of the load fall down on the driver the truck without blind goods shelf can be used Whe...

Страница 53: ...in the lifting weight range of the truck It is necessary to lift the fork vertically and insert it to the bottom of the goods After lifting start the truck no matter the truck with or without load it...

Страница 54: ...legs or the head in the columns of mast or between the truck s other moving components When the vehicle is running the driver must not let his body outside the contour line of the truck When turning i...

Страница 55: ...on high place or platform it is forbidden to move other truck by industry truck It is also prohibited to close railroad truck s door by industry truck except for one case that the industry truck is eq...

Страница 56: ...ted places Before take away the refueling equipment cover the filler cap and clear up the excessive fuel the engine could not start up 14 2 4 2 2 Liquefied petroleum gas fuel liquefied petroleum gas O...

Страница 57: ...The top of the battery should keep dry the connection terminal should keep clean wipe a little vaseline and screw down correctly Without approval the battery of different voltage weight or size could...

Страница 58: ...fied petroleum gas system truck must leave the working site in case of any leakage in fuel oil system And the truck cannot be put into operation until all the leakages have been repaired Inspection mu...

Страница 59: ...epair 15 3 2 Protective maintenance lubrication and inspection shall be taken in accordance with schedule for the truck Data that are in demand of record shall be carefully kept Recording card of main...

Страница 60: ...56 Customer advisement feedback Items Occurrence time Location of faults Faults causes Trouble shooting Remarks...

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