06/2014
1-3
WC 5022/5024
1.1 Before Starting the Servicing
Service Call Procedures
Version 1.0
1.1 Before Starting the Servicing
1.1.1 Safety
To prevent any accident that may occur during a maintenance service, any warning or any cau-
tion regarding the servicing must be strictly observed. Do not perform any hazardous opera-
tion.
1.
Power Supply
To prevent electrical shocks, burns, or injury, etc., be sure to switch OFF the machine and
disconnect the plug before starting the maintenance service. If the machine has to be
switched ON, such as when measuring the voltage, take extra care not to get an electrical
shock.
2.
Drive Area
Never inspect, clear or lubricate the drive area such as chain belts, chain wheel or gears
during the machine operation.
3.
Heavy Parts
Position your hip lower when removing or installing heavy parts.
4.
Safety Device
See that safety devices for preventing mechanical accidents, such as fuses, circuit break-
ers, interlock switches, etc., and those for protecting customers from injury, such as pan-
els and covers, function properly. Modifications that hinder the function of any safety
devices are strictly prohibited.
5.
Installing and Removing Parts
The edge of parts and covers may be sharp, take care not to touch them. Be careful not to
touch those parts, and wipe off any oil that may have adhered to your fingers or hands
before servicing. When removing parts, cables, and etc. do not pull them out by force but
remove them slowly.
6.
CAUTION:
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DIS-
POSE OF USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
7.
Specified Tools
Follow the instruction when a tool is specified.
8.
Cleaning the Toner and Developer
As the toner can be explosive, sweep or brush the spilled toner into a container for collect-
ing the sweepings.
Clean away the remaining toner with a damp cloth or use a standard vacuum cleaner that
is toner-tolerant. Never use the customer's vacuum cleaner.
Do the same when cleaning the Developer because it also contains some toner.
9.
Organic Solvents
When using an organic solvent such as the Drum Cleaner or Machine Cleaner, pay atten-
tion to the following:
•
Ensure good ventilation in the room to prevent too much inhalation of solvent fumes.
•
Do not use heated solvent.
•
Keep it away from fire.
•
Wash your hands thoroughly after use.
10. Modifications to the Machine
Before altering the machine, submit the irregular use license application.
11.
Harmful Laser
The customer or service personnel would not be exposed to any harmful laser during the
usual copying or scanning of documents. However, if a customer finds that the lamp that
is used for exposing documents is too bright when performing platen copy or scan, it is
possible to block the light from the platen glass by covering the portion of the platen doc-
ument area that is usually not used for copying or scanning documents.
Содержание WorkCentre 5022
Страница 1: ...Xerox WorkCentre 5022 5024 Service Manual Revised June 2014 702Pxxxxx ...
Страница 2: ......
Страница 4: ...06 2014 0 2 WC 5022 5024 Version 1 0 Preface ...
Страница 5: ...Chapter 0 Introduction ...
Страница 6: ......
Страница 8: ...06 2014 0 2 WC 5022 5024 Version 1 0 Introduction ...
Страница 11: ...Chapter 1 Service Call Procedures ...
Страница 12: ......
Страница 14: ...06 2014 1 2 WC 5022 5024 Version 1 0 Service Call Procedures ...
Страница 20: ...06 2014 1 8 WC 5022 5024 1 5 Periodic Replacement Parts Consumables List Version 1 0 Service Call Procedures ...
Страница 21: ...Chapter 2 Troubleshooting ...
Страница 22: ......
Страница 30: ...06 2014 2 8 WC 5022 5024 2 2 1 1 Level 1 FIP Version 1 0 Status Indicator RAPs ...
Страница 36: ...06 2014 2 14 WC 5022 5024 004 345 HVPS Communication Error Version 1 0 Status Indicator RAPs ...
Страница 46: ...06 2014 2 24 WC 5022 5024 005 948 SS Size Mismatch Jam on No Mix size Version 1 0 Status Indicator RAPs ...
Страница 64: ...06 2014 2 42 WC 5022 5024 016 985 Max Attachment Size Over Version 1 0 Status Indicator RAPs ...
Страница 66: ...06 2014 2 44 WC 5022 5024 017 745 SMB Size Over Version 1 0 Status Indicator RAPs ...
Страница 76: ...06 2014 2 54 WC 5022 5024 024 966 APS NG Permission Denied Version 1 0 Status Indicator RAPs ...
Страница 78: ...06 2014 2 56 WC 5022 5024 026 737 Network Error Version 1 0 Status Indicator RAPs ...
Страница 82: ...06 2014 2 60 WC 5022 5024 027 779 SMTP Server Login Error Version 1 0 Status Indicator RAPs ...
Страница 98: ...06 2014 2 76 WC 5022 5024 033 753 Fax Scan Page Full Version 1 0 Status Indicator RAPs ...
Страница 104: ...06 2014 2 82 WC 5022 5024 034 765 Fax Report Disabled Version 1 0 Status Indicator RAPs ...
Страница 110: ...06 2014 2 88 WC 5022 5024 035 761 Fax File Open Error Version 1 0 Status Indicator RAPs ...
Страница 114: ...06 2014 2 92 WC 5022 5024 036 796 Fax Document Mix Fail Version 1 0 Status Indicator RAPs ...
Страница 116: ...06 2014 2 94 WC 5022 5024 041 210 211 STM NVM Out Of Order STM NVM R W Version 1 0 Status Indicator RAPs ...
Страница 120: ...06 2014 2 98 WC 5022 5024 045 313 IOT Logic Fail Version 1 0 Status Indicator RAPs ...
Страница 122: ...06 2014 2 100 WC 5022 5024 047 218 MCU 2TM Communication Error Version 1 0 Status Indicator RAPs ...
Страница 124: ...06 2014 2 102 WC 5022 5024 061 325 No SOS Fail Version 1 0 Status Indicator RAPs ...
Страница 130: ...06 2014 2 108 WC 5022 5024 062 396 CCD Cable Connection Fail Version 1 0 Status Indicator RAPs ...
Страница 132: ...06 2014 2 110 WC 5022 5024 071 105 Regi Sensor On Jam Tray 1 Version 1 0 Status Indicator RAPs ...
Страница 142: ...06 2014 2 120 WC 5022 5024 074 210 Tray 4 Lift Up Fail Version 1 0 Status Indicator RAPs ...
Страница 144: ...06 2014 2 122 WC 5022 5024 075 135 Regi Sensor On Jam MSI Version 1 0 Status Indicator RAPs ...
Страница 152: ...06 2014 2 130 WC 5022 5024 077 906 Feed Out Sensor 4 Static Jam Version 1 0 Status Indicator RAPs ...
Страница 156: ...06 2014 2 134 WC 5022 5024 091 441 Drum Cartridge Near End Version 1 0 Status Indicator RAPs ...
Страница 162: ...06 2014 2 140 WC 5022 5024 093 959 Drum New CRU Installation Fail Exceeds Version 1 0 Status Indicator RAPs ...
Страница 168: ...06 2014 2 146 WC 5022 5024 117 327 Controller Extension Card NVM Data Defect Version 1 0 Status Indicator RAPs ...
Страница 170: ...06 2014 2 148 WC 5022 5024 123 314 UI Panel Communication Fail Version 1 0 Status Indicator RAPs ...
Страница 172: ...06 2014 2 150 WC 5022 5024 124 311 Serial Number Fail Version 1 0 Status Indicator RAPs ...
Страница 174: ...06 2014 2 152 WC 5022 5024 127 396 E mail Generate Fail Version 1 0 Status Indicator RAPs ...
Страница 176: ...06 2014 2 154 WC 5022 5024 133 226 Fax Country or Clock Not Set Version 1 0 Status Indicator RAPs ...
Страница 178: ...06 2014 2 156 WC 5022 5024 134 211 Fax Board Failure Version 1 0 Status Indicator RAPs ...
Страница 186: ...06 2014 2 164 WC 5022 5024 2 2 4 8 NIP RELEASE SOLENOID Not Energized Fail Version 1 0 Status Indicator RAPs ...
Страница 190: ...06 2014 2 168 WC 5022 5024 2 3 5 Network Related Details Check Flow Version 1 0 Status Indicator RAPs ...
Страница 192: ...06 2014 2 170 WC 5022 5024 2 4 1 Software Download Version 1 0 Status Indicator RAPs ...
Страница 193: ...Chapter 3 Image Quality Troubleshooting ...
Страница 194: ......
Страница 196: ...06 2014 3 2 WC 5022 5024 Version 1 0 Image Quality Troubleshooting ...
Страница 222: ...06 2014 3 28 WC 5022 5024 3 5 Cycle Table Version 1 0 Image Quality Troubleshooting ...
Страница 223: ...Chapter 4 Repairs and Adjustments ...
Страница 224: ......
Страница 228: ...06 2014 4 4 WC 5022 5024 4 1 Introduction Version 1 0 Repairs and Asdjustments ...
Страница 240: ...06 2014 4 16 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...
Страница 242: ...06 2014 4 18 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...
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Страница 250: ...06 2014 4 26 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...
Страница 254: ...06 2014 4 30 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...
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Страница 330: ...06 2014 4 106 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...
Страница 336: ...06 2014 4 112 WC 5022 5024 Version 1 0 Repairs and Asdjustments ...
Страница 337: ...Chapter 5 Parts List ...
Страница 338: ......
Страница 344: ...06 2014 5 6 WC 5022 5024 5 1 5 Using Parts Navigation Version 1 0 Parts List ...
Страница 411: ...06 2014 5 73 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
Страница 412: ...06 2014 5 74 WC 5022 5024 Part Number Index Version 1 0 Parts List ...
Страница 413: ...06 2014 5 75 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
Страница 414: ...06 2014 5 76 WC 5022 5024 Part Number Index Version 1 0 Parts List ...
Страница 415: ...06 2014 5 77 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
Страница 416: ...06 2014 5 78 WC 5022 5024 Part Number Index Version 1 0 Parts List ...
Страница 417: ...06 2014 5 79 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
Страница 418: ...06 2014 5 80 WC 5022 5024 Part Number Index Version 1 0 Parts List ...
Страница 419: ...06 2014 5 81 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
Страница 420: ...06 2014 5 82 WC 5022 5024 Part Number Index Version 1 0 Parts List ...
Страница 421: ...06 2014 5 83 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
Страница 422: ...06 2014 5 84 WC 5022 5024 Part Number Index Version 1 0 Parts List ...
Страница 425: ...06 2014 5 87 WC 5022 5024 Navi 2 4 2 Tray Module Parts List Version 1 0 Navi 2 4 2 Tray Module Figure 1 j0mg50024 ...
Страница 426: ...06 2014 5 88 WC 5022 5024 Navi 2 4 2 Tray Module Version 1 0 Parts List ...
Страница 427: ...Chapter 6 General ...
Страница 428: ......
Страница 450: ...06 2014 6 22 WC 5022 5024 6 1 29 Environmental Feasibility Energy Star Pro Version 1 0 General ...
Страница 452: ...06 2014 6 24 WC 5022 5024 6 2 2 Consumables Version 1 0 General ...
Страница 458: ...06 2014 6 30 WC 5022 5024 6 3 3 2 Analog Monitor List Version 1 0 General ...
Страница 478: ...06 2014 6 50 WC 5022 5024 6 3 7 2 NVM DIAG Version 1 0 General ...
Страница 482: ...06 2014 6 54 WC 5022 5024 6 3 9 2 NVM PH Version 1 0 General ...
Страница 484: ...06 2014 6 56 WC 5022 5024 6 3 10 NVM Fusing Version 1 0 General ...
Страница 486: ...06 2014 6 58 WC 5022 5024 6 3 11 2 NVM X fer Version 1 0 General ...
Страница 488: ...06 2014 6 60 WC 5022 5024 6 3 13 2 NVM ROS Version 1 0 General ...
Страница 490: ...06 2014 6 62 WC 5022 5024 6 3 12 NVM XERO Version 1 0 General ...
Страница 498: ...06 2014 6 70 WC 5022 5024 6 3 15 2 NVM SYSTEM Version 1 0 General ...
Страница 502: ...06 2014 6 74 WC 5022 5024 6 3 14 2 NVM PROCON Version 1 0 General ...
Страница 516: ...06 2014 6 88 WC 5022 5024 6 3 18 2 NVM JOB ATTRIBUTE Version 1 0 General ...
Страница 520: ...06 2014 6 92 WC 5022 5024 6 3 17 NVM IPS Version 1 0 General ...
Страница 522: ...06 2014 6 94 WC 5022 5024 6 3 19 NVM ACCOUNT MODE Version 1 0 General ...
Страница 524: ...06 2014 6 96 WC 5022 5024 6 3 20 NVM Jam Counter Clear Initialize HFSI Version 1 0 General ...
Страница 530: ...06 2014 6 102 WC 5022 5024 6 3 21 NVM FAX Version 1 0 General ...
Страница 568: ...06 2014 6 140 WC 5022 5024 6 8 4 30 Bit 105 109 Description Version 1 0 General ...
Страница 574: ...06 2014 6 146 WC 5022 5024 6 8 5 5 Troubleshooting of Super G3 Fax Version 1 0 General ...
Страница 575: ...Chapter 7 Wiring Data ...
Страница 576: ......
Страница 588: ...06 2014 7 12 WC 5022 5024 7 1 2 Plug Jack Location Version 1 0 Wiring Data ...
Страница 589: ...06 2014 7 13 WC 5022 5024 7 2 1 1 IOT ACH Wiring Data Version 1 0 7 2 1 1 IOT ACH Figure 1 j0mg720101 ...
Страница 590: ...06 2014 7 14 WC 5022 5024 7 2 1 2 IOT ACN Version 1 0 Wiring Data 7 2 1 2 IOT ACN Figure 1 j0mg720102 jpg ...
Страница 591: ...06 2014 7 15 WC 5022 5024 7 2 1 3 24VDC 1 Wiring Data Version 1 0 7 2 1 3 24VDC 1 Figure 1 j0mg720103 ...
Страница 592: ...06 2014 7 16 WC 5022 5024 7 2 1 4 24VDC 2 Version 1 0 Wiring Data 7 2 1 4 24VDC 2 Figure 1 j0mg720104 ...
Страница 595: ...06 2014 7 19 WC 5022 5024 7 2 1 7 DC COM 1 5V RTN Wiring Data Version 1 0 7 2 1 7 DC COM 1 5V RTN Figure 1 j0mg720107 ...
Страница 596: ...06 2014 7 20 WC 5022 5024 7 2 1 8 DC COM 2 5V RTN Version 1 0 Wiring Data 7 2 1 8 DC COM 2 5V RTN Figure 1 j0mg720108 ...
Страница 597: ...06 2014 7 21 WC 5022 5024 7 2 1 9 DC COM 3 24V RTN Wiring Data Version 1 0 7 2 1 9 DC COM 3 24V RTN Figure 1 j0mg720109 ...
Страница 598: ...06 2014 7 22 WC 5022 5024 7 2 1 9 DC COM 3 24V RTN Version 1 0 Wiring Data ...
Страница 599: ...06 2014 7 23 WC 5022 5024 7 2 56 1 DADF 5VDC Wiring Data Version 1 0 7 2 56 1 DADF 5VDC Figure 1 j0mg725601 ...
Страница 600: ...06 2014 7 24 WC 5022 5024 7 2 56 2 DADF 24VDC Version 1 0 Wiring Data 7 2 56 2 DADF 24VDC Figure 1 j0mg725602 ...
Страница 601: ...06 2014 7 25 WC 5022 5024 7 2 56 3 DADF DC COM Wiring Data Version 1 0 7 2 56 3 DADF DC COM Figure 1 j0mg725603 ...
Страница 602: ...06 2014 7 26 WC 5022 5024 7 2 56 3 DADF DC COM Version 1 0 Wiring Data ...
Страница 608: ...06 2014 7 32 WC 5022 5024 5 Other Descriptions Version 1 0 Wiring Data ...
Страница 613: ...06 2014 7 37 WC 5022 5024 CH1 5 Fuse LED Location Wiring Data Version 1 0 CH1 5 Fuse LED Location Figure 1 j0mg730105 ...
Страница 614: ...06 2014 7 38 WC 5022 5024 CH1 5 Fuse LED Location Version 1 0 Wiring Data ...
Страница 616: ...06 2014 7 40 WC 5022 5024 CH2 1 Control Panel Version 1 0 Wiring Data ...
Страница 621: ...06 2014 7 45 WC 5022 5024 CH4 1 Main Drive Wiring Data Version 1 0 CH4 1 Main Drive Figure 1 j0mg730401 PL 18 3 PL 3 1 ...
Страница 622: ...06 2014 7 46 WC 5022 5024 CH4 1 Main Drive Version 1 0 Wiring Data ...
Страница 634: ...06 2014 7 58 WC 5022 5024 CH6 5 Laser Scanning Version 1 0 Wiring Data ...
Страница 644: ...06 2014 7 68 WC 5022 5024 CH7 9 MSI Paper Stacking Version 1 0 Wiring Data ...
Страница 650: ...06 2014 7 74 WC 5022 5024 CH8 5 Paper Path Drive Transmission Version 1 0 Wiring Data ...
Страница 654: ...06 2014 7 78 WC 5022 5024 CH9 3 Image Transfer Stripping Version 1 0 Wiring Data ...
Страница 659: ...06 2014 7 83 WC 5022 5024 CH34 1 Fax Wiring Data Version 1 0 CH34 1 Fax Figure 1 j0mg733401 PL 18 3 PL 18 5 PL 18 4 ...
Страница 660: ...06 2014 7 84 WC 5022 5024 CH34 1 Fax Version 1 0 Wiring Data ...
Страница 666: ...06 2014 7 90 WC 5022 5024 7 4 7 Sensor Location IOT Rear Version 1 0 Wiring Data ...
Страница 667: ...Chapter 9 Installation Removal ...
Страница 668: ......
Страница 670: ...06 2014 9 2 WC 5022 5024 Version 1 0 Installation Removal ...
Страница 696: ...06 2014 9 28 WC 5022 5024 9 1 10 Tray Lock Kit Version 1 0 Installation Removal ...
Страница 698: ...06 2014 9 30 WC 5022 5024 9 2 Removal Version 1 0 Installation Removal ...