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06/2014
4-3
WC 5022/5024
4.1 Introduction
Repairs and Asdjustments
Version 1.0
4.1 Introduction
This section contains procedures required for parts disassembly, assembly, replacement and
adjustment in the field service.
4.1.1 How to Use the Disassembly/Assembly and Adjustment
1.
For installation procedures, only NOTEs are described here since installation procedures
are the reverse of removal ones.
2.
(Figure X) at the beginning of a procedure indicates that its detailed steps are shown in
illustration. Numbers in the illustration indicate the sequence of the steps.
3.
(REP X.X.X) at the end of a procedure indicates the replacement procedure to be referred
to.
4.
Item numbers of disassembly/assembly and adjustment procedures (i.e. REP/ADJ No.)
correlate to PL No. in Chapter 5 Parts List. Therefore, an appropriate replacement or
adjustment procedure can easily be referred to a PL No. or vice versa. E.g. The replace-
ment or adjustment procedure of Component PL 1.1 is REP 1.1.X or ADJ 1.1.X.
5.
When replacement/adjustment procedures or title items vary by modification or model,
the modification number or the model are indicated at the beginning or the end of the
respective titles or procedures.
E.g. 1) REP X.X.X Main PWB [Models with 1V]
*Indicates that the entire procedure under this title applies to machines with Tag 1V.
E.g. 2)
6.
Positions or directions of the machine and directions inside the machine used in the pro-
cedure are defined as listed below.
a.
Front: Front of the machine
b.
Right: Right-hand side when facing the front of the machine.
c.
Left: Left-hand side when facing the front of the machine.
d.
Rear: Rear when facing the front of the machine.
4.1.2 Terms and Symbols
The terms and symbols used throughout this manual are explained here.
WARNING
Indicates an imminently hazardous situation, such as death or serious injury if opera-
tors do not handle the machine correctly by disregarding the statement.
WARNING
Indicates a potentially hazardous situation, such as death or serious injury if operators
do not handle the machine correctly by disregarding the statement.
CAUTION
Indicates a potentially hazardous situation, such as injury if operators do not handle the
machine correctly by disregarding the statement.
•
Note: Used when work procedures and rules are emphasized.
Used to alert you to a procedure, if not strictly observed, could result in damage to the
machine or equipment.
•
Refer: Used when other explanations are given.
•
Purpose: Used to explain the purpose of adjustment.
•
Important Information Stored Component (ISC)
This component stores all the important customer information that is input after the instal-
lation. When performing replacement, follow the procedures in 'Chapter 4 Adjustment' to
replace/discard. Make absolutely sure that no customer information gets leaked outside.
Table 1
Symbol
Description
Figure 1 400
1
Illustration 1: Indicates that a specific part has been
modified by the tag number within the circle.
Figure 2 400
2
Illustration 2: Indicates that the configuration of the
part shown is the configuration before the part was
modified by the number within the circle.
Содержание WorkCentre 5022
Страница 1: ...Xerox WorkCentre 5022 5024 Service Manual Revised June 2014 702Pxxxxx ...
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Страница 4: ...06 2014 0 2 WC 5022 5024 Version 1 0 Preface ...
Страница 5: ...Chapter 0 Introduction ...
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Страница 8: ...06 2014 0 2 WC 5022 5024 Version 1 0 Introduction ...
Страница 11: ...Chapter 1 Service Call Procedures ...
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Страница 20: ...06 2014 1 8 WC 5022 5024 1 5 Periodic Replacement Parts Consumables List Version 1 0 Service Call Procedures ...
Страница 21: ...Chapter 2 Troubleshooting ...
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Страница 30: ...06 2014 2 8 WC 5022 5024 2 2 1 1 Level 1 FIP Version 1 0 Status Indicator RAPs ...
Страница 36: ...06 2014 2 14 WC 5022 5024 004 345 HVPS Communication Error Version 1 0 Status Indicator RAPs ...
Страница 46: ...06 2014 2 24 WC 5022 5024 005 948 SS Size Mismatch Jam on No Mix size Version 1 0 Status Indicator RAPs ...
Страница 64: ...06 2014 2 42 WC 5022 5024 016 985 Max Attachment Size Over Version 1 0 Status Indicator RAPs ...
Страница 66: ...06 2014 2 44 WC 5022 5024 017 745 SMB Size Over Version 1 0 Status Indicator RAPs ...
Страница 76: ...06 2014 2 54 WC 5022 5024 024 966 APS NG Permission Denied Version 1 0 Status Indicator RAPs ...
Страница 78: ...06 2014 2 56 WC 5022 5024 026 737 Network Error Version 1 0 Status Indicator RAPs ...
Страница 82: ...06 2014 2 60 WC 5022 5024 027 779 SMTP Server Login Error Version 1 0 Status Indicator RAPs ...
Страница 98: ...06 2014 2 76 WC 5022 5024 033 753 Fax Scan Page Full Version 1 0 Status Indicator RAPs ...
Страница 104: ...06 2014 2 82 WC 5022 5024 034 765 Fax Report Disabled Version 1 0 Status Indicator RAPs ...
Страница 110: ...06 2014 2 88 WC 5022 5024 035 761 Fax File Open Error Version 1 0 Status Indicator RAPs ...
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Страница 120: ...06 2014 2 98 WC 5022 5024 045 313 IOT Logic Fail Version 1 0 Status Indicator RAPs ...
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Страница 144: ...06 2014 2 122 WC 5022 5024 075 135 Regi Sensor On Jam MSI Version 1 0 Status Indicator RAPs ...
Страница 152: ...06 2014 2 130 WC 5022 5024 077 906 Feed Out Sensor 4 Static Jam Version 1 0 Status Indicator RAPs ...
Страница 156: ...06 2014 2 134 WC 5022 5024 091 441 Drum Cartridge Near End Version 1 0 Status Indicator RAPs ...
Страница 162: ...06 2014 2 140 WC 5022 5024 093 959 Drum New CRU Installation Fail Exceeds Version 1 0 Status Indicator RAPs ...
Страница 168: ...06 2014 2 146 WC 5022 5024 117 327 Controller Extension Card NVM Data Defect Version 1 0 Status Indicator RAPs ...
Страница 170: ...06 2014 2 148 WC 5022 5024 123 314 UI Panel Communication Fail Version 1 0 Status Indicator RAPs ...
Страница 172: ...06 2014 2 150 WC 5022 5024 124 311 Serial Number Fail Version 1 0 Status Indicator RAPs ...
Страница 174: ...06 2014 2 152 WC 5022 5024 127 396 E mail Generate Fail Version 1 0 Status Indicator RAPs ...
Страница 176: ...06 2014 2 154 WC 5022 5024 133 226 Fax Country or Clock Not Set Version 1 0 Status Indicator RAPs ...
Страница 178: ...06 2014 2 156 WC 5022 5024 134 211 Fax Board Failure Version 1 0 Status Indicator RAPs ...
Страница 186: ...06 2014 2 164 WC 5022 5024 2 2 4 8 NIP RELEASE SOLENOID Not Energized Fail Version 1 0 Status Indicator RAPs ...
Страница 190: ...06 2014 2 168 WC 5022 5024 2 3 5 Network Related Details Check Flow Version 1 0 Status Indicator RAPs ...
Страница 192: ...06 2014 2 170 WC 5022 5024 2 4 1 Software Download Version 1 0 Status Indicator RAPs ...
Страница 193: ...Chapter 3 Image Quality Troubleshooting ...
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Страница 222: ...06 2014 3 28 WC 5022 5024 3 5 Cycle Table Version 1 0 Image Quality Troubleshooting ...
Страница 223: ...Chapter 4 Repairs and Adjustments ...
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Страница 337: ...Chapter 5 Parts List ...
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Страница 411: ...06 2014 5 73 WC 5022 5024 Part Number Index Parts List Version 1 0 ...
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Страница 425: ...06 2014 5 87 WC 5022 5024 Navi 2 4 2 Tray Module Parts List Version 1 0 Navi 2 4 2 Tray Module Figure 1 j0mg50024 ...
Страница 426: ...06 2014 5 88 WC 5022 5024 Navi 2 4 2 Tray Module Version 1 0 Parts List ...
Страница 427: ...Chapter 6 General ...
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Страница 450: ...06 2014 6 22 WC 5022 5024 6 1 29 Environmental Feasibility Energy Star Pro Version 1 0 General ...
Страница 452: ...06 2014 6 24 WC 5022 5024 6 2 2 Consumables Version 1 0 General ...
Страница 458: ...06 2014 6 30 WC 5022 5024 6 3 3 2 Analog Monitor List Version 1 0 General ...
Страница 478: ...06 2014 6 50 WC 5022 5024 6 3 7 2 NVM DIAG Version 1 0 General ...
Страница 482: ...06 2014 6 54 WC 5022 5024 6 3 9 2 NVM PH Version 1 0 General ...
Страница 484: ...06 2014 6 56 WC 5022 5024 6 3 10 NVM Fusing Version 1 0 General ...
Страница 486: ...06 2014 6 58 WC 5022 5024 6 3 11 2 NVM X fer Version 1 0 General ...
Страница 488: ...06 2014 6 60 WC 5022 5024 6 3 13 2 NVM ROS Version 1 0 General ...
Страница 490: ...06 2014 6 62 WC 5022 5024 6 3 12 NVM XERO Version 1 0 General ...
Страница 498: ...06 2014 6 70 WC 5022 5024 6 3 15 2 NVM SYSTEM Version 1 0 General ...
Страница 502: ...06 2014 6 74 WC 5022 5024 6 3 14 2 NVM PROCON Version 1 0 General ...
Страница 516: ...06 2014 6 88 WC 5022 5024 6 3 18 2 NVM JOB ATTRIBUTE Version 1 0 General ...
Страница 520: ...06 2014 6 92 WC 5022 5024 6 3 17 NVM IPS Version 1 0 General ...
Страница 522: ...06 2014 6 94 WC 5022 5024 6 3 19 NVM ACCOUNT MODE Version 1 0 General ...
Страница 524: ...06 2014 6 96 WC 5022 5024 6 3 20 NVM Jam Counter Clear Initialize HFSI Version 1 0 General ...
Страница 530: ...06 2014 6 102 WC 5022 5024 6 3 21 NVM FAX Version 1 0 General ...
Страница 568: ...06 2014 6 140 WC 5022 5024 6 8 4 30 Bit 105 109 Description Version 1 0 General ...
Страница 574: ...06 2014 6 146 WC 5022 5024 6 8 5 5 Troubleshooting of Super G3 Fax Version 1 0 General ...
Страница 575: ...Chapter 7 Wiring Data ...
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Страница 588: ...06 2014 7 12 WC 5022 5024 7 1 2 Plug Jack Location Version 1 0 Wiring Data ...
Страница 589: ...06 2014 7 13 WC 5022 5024 7 2 1 1 IOT ACH Wiring Data Version 1 0 7 2 1 1 IOT ACH Figure 1 j0mg720101 ...
Страница 590: ...06 2014 7 14 WC 5022 5024 7 2 1 2 IOT ACN Version 1 0 Wiring Data 7 2 1 2 IOT ACN Figure 1 j0mg720102 jpg ...
Страница 591: ...06 2014 7 15 WC 5022 5024 7 2 1 3 24VDC 1 Wiring Data Version 1 0 7 2 1 3 24VDC 1 Figure 1 j0mg720103 ...
Страница 592: ...06 2014 7 16 WC 5022 5024 7 2 1 4 24VDC 2 Version 1 0 Wiring Data 7 2 1 4 24VDC 2 Figure 1 j0mg720104 ...
Страница 595: ...06 2014 7 19 WC 5022 5024 7 2 1 7 DC COM 1 5V RTN Wiring Data Version 1 0 7 2 1 7 DC COM 1 5V RTN Figure 1 j0mg720107 ...
Страница 596: ...06 2014 7 20 WC 5022 5024 7 2 1 8 DC COM 2 5V RTN Version 1 0 Wiring Data 7 2 1 8 DC COM 2 5V RTN Figure 1 j0mg720108 ...
Страница 597: ...06 2014 7 21 WC 5022 5024 7 2 1 9 DC COM 3 24V RTN Wiring Data Version 1 0 7 2 1 9 DC COM 3 24V RTN Figure 1 j0mg720109 ...
Страница 598: ...06 2014 7 22 WC 5022 5024 7 2 1 9 DC COM 3 24V RTN Version 1 0 Wiring Data ...
Страница 599: ...06 2014 7 23 WC 5022 5024 7 2 56 1 DADF 5VDC Wiring Data Version 1 0 7 2 56 1 DADF 5VDC Figure 1 j0mg725601 ...
Страница 600: ...06 2014 7 24 WC 5022 5024 7 2 56 2 DADF 24VDC Version 1 0 Wiring Data 7 2 56 2 DADF 24VDC Figure 1 j0mg725602 ...
Страница 601: ...06 2014 7 25 WC 5022 5024 7 2 56 3 DADF DC COM Wiring Data Version 1 0 7 2 56 3 DADF DC COM Figure 1 j0mg725603 ...
Страница 602: ...06 2014 7 26 WC 5022 5024 7 2 56 3 DADF DC COM Version 1 0 Wiring Data ...
Страница 608: ...06 2014 7 32 WC 5022 5024 5 Other Descriptions Version 1 0 Wiring Data ...
Страница 613: ...06 2014 7 37 WC 5022 5024 CH1 5 Fuse LED Location Wiring Data Version 1 0 CH1 5 Fuse LED Location Figure 1 j0mg730105 ...
Страница 614: ...06 2014 7 38 WC 5022 5024 CH1 5 Fuse LED Location Version 1 0 Wiring Data ...
Страница 616: ...06 2014 7 40 WC 5022 5024 CH2 1 Control Panel Version 1 0 Wiring Data ...
Страница 621: ...06 2014 7 45 WC 5022 5024 CH4 1 Main Drive Wiring Data Version 1 0 CH4 1 Main Drive Figure 1 j0mg730401 PL 18 3 PL 3 1 ...
Страница 622: ...06 2014 7 46 WC 5022 5024 CH4 1 Main Drive Version 1 0 Wiring Data ...
Страница 634: ...06 2014 7 58 WC 5022 5024 CH6 5 Laser Scanning Version 1 0 Wiring Data ...
Страница 644: ...06 2014 7 68 WC 5022 5024 CH7 9 MSI Paper Stacking Version 1 0 Wiring Data ...
Страница 650: ...06 2014 7 74 WC 5022 5024 CH8 5 Paper Path Drive Transmission Version 1 0 Wiring Data ...
Страница 654: ...06 2014 7 78 WC 5022 5024 CH9 3 Image Transfer Stripping Version 1 0 Wiring Data ...
Страница 659: ...06 2014 7 83 WC 5022 5024 CH34 1 Fax Wiring Data Version 1 0 CH34 1 Fax Figure 1 j0mg733401 PL 18 3 PL 18 5 PL 18 4 ...
Страница 660: ...06 2014 7 84 WC 5022 5024 CH34 1 Fax Version 1 0 Wiring Data ...
Страница 666: ...06 2014 7 90 WC 5022 5024 7 4 7 Sensor Location IOT Rear Version 1 0 Wiring Data ...
Страница 667: ...Chapter 9 Installation Removal ...
Страница 668: ......
Страница 670: ...06 2014 9 2 WC 5022 5024 Version 1 0 Installation Removal ...
Страница 696: ...06 2014 9 28 WC 5022 5024 9 1 10 Tray Lock Kit Version 1 0 Installation Removal ...
Страница 698: ...06 2014 9 30 WC 5022 5024 9 2 Removal Version 1 0 Installation Removal ...