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Fire hazard. 

Welding/cutting on closed containers, such as tanks, drums, or pipes, can cause them to explode. 

Flying sparks from the welding/cutting arc, hot workpiece, and hot equipment can cause fires and burns. 

Accidental contact of the electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and 

be sure the area is safe before doing any welding/cutting.
•  The welding/cutting sparks & spatter may cause fire, therefore remove any flammable materials well away from 

the working area. Cover flammable materials and containers with approved covers if unable to be moved from 

the welding/cutting area.

•  Do not weld/cut on closed containers such as tanks, drums, or pipes, unless they are correctly prepared 

according to the required Safety Standards to ensure that flammable or toxic vapours and substances are totally 

removed, these can cause an explosion even though the vessel has been “cleaned”. Vent hollow castings or 

containers before heating, cutting or welding. They may explode.

•  Do not weld/cut where the atmosphere may contain flammable dust, gas, or liquid vapours (such as petrol)
•  Have a fire extinguisher nearby and know how to use it. Be alert that welding/cutting sparks and hot materials 

from welding/cutting can easily go through small cracks and openings to adjacent areas. Be aware that welding/

cutting on a ceiling, floor, bulkhead, or partition can cause a fire on the hidden side.

Gas Cylinders.

 Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can explode. 

Because gas cylinders usually are part of the welding/cutting process, be sure to treat them carefully. CYLINDERS 

can explode if damaged.
•  Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames, sparks, and 

arcs.

•  Ensure cylinders are held secure and upright to prevent tipping or falling over.
•  Never allow the welding/cutting electrode or earth clamp to touch the gas cylinder, do not drape welding cables 

over the cylinder.

•  Never weld/cut on a pressurised gas cylinder, it will explode and kill you.
•  Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas regulator.

Gas build-up.

 The build-up of gas can cause a toxic environment, deplete the oxygen content in the air resulting 

in death or injury. Many gases use in welding/cutting are invisible and odourless.
•  Shut off shielding gas supply when not in use.
•  Always ventilate confined spaces or use approved air-supplied respirator.

Electronic magnetic fields. 

MAGNETIC FIELDS can affect Implanted Medical Devices.

•  Wearers of Pacemakers and other Implanted Medical Devices should keep away.
•  Implanted Medical Device wearers should consult their doctor and the device manufacturer before going near 

any electric welding, cutting or heating operation.

Noise can damage hearing.

 Noise from some processes or equipment can damage hearing.

•  Wear approved ear protection if noise level is high.

Hot parts.

 Items being welded/cut generate and hold high heat and can cause severe burns.

•  Do not touch hot parts with bare hands. Allow a cooling period before working on the welding/cutting gun. Use 

insulated welding gloves and clothing to handle hot parts and prevent burns.

SAFETY

5

Содержание VIPER CUT 30Mk II

Страница 1: ...YEAR MACHINE WARRANTY Please read and understand this instruction manual carefully before the installation and operation of this equipment Xcel Arc 2023 XA CUT30VMK2 Operating Manual VIPER CUT 30Mk II...

Страница 2: ...2...

Страница 3: ...L PANEL LAYOUT 9 WHAT S IN THE BOX 10 SETUP FOR PLASMA CUTTING 11 CONTROL PANEL OPERATION 13 PLASMA CUTTING PARAMETER GUIDE 14 PLASMA CUTTING TECHNOLOGY 15 PLASMA CUTTING TIPS TECHNIQUES 16 TORCH BREA...

Страница 4: ...ilated use fume extraction or ventilation to remove welding cutting fumes and gases In confined or heavy fume environments always wear an approved air supplied respirator Welding cutting fumes and gas...

Страница 5: ...can explode Because gas cylinders usually are part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical...

Страница 6: ...to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches a safe level iii Over Voltage Supply Regarding the power supply voltage...

Страница 7: ...ONS PLASMA CUT CURRENT RANGE 20 30A PLASMA CUT DUTY CYCLE 40 C 15 30A MILD STEEL CUT THICKNESS 10mm MILD STEEL SEVERANCE THICKNESS 12mm ALUMINIUM CUT THICKNESS 6mm ALUMINIUM SEVERANCE THICKNESS 8mm ST...

Страница 8: ...ode 2 2T 4T Torch Mode 3 Amperage Control Knob 4 Air Test 5 Earth Clamp Dinse Connector 6 Plasma Torch Connector 7 CNC Connection Rear Panel Layout 8 On Off Switch 9 Primary Power Input Cable 10 Air S...

Страница 9: ...A 12 13 14 15 16 Front Panel Layout 12 Over Temperature Warning LED 13 Amperage Display 14 Air Test Display 15 Cut Mode Display 16 Torch Mode Display CONTROL PANEL LAYOUT 9...

Страница 10: ...l carefully before the installation and operation of this equipment Xcel Arc 2022 XA CUT30VMK2 Operating Manual VIPER CUT 30 Mk II VIPER CUT 30MkII Plasma Cutter 3m 300A Earth Clamp 10 AMP Plug Fitted...

Страница 11: ...nnect the air supply to the regulator located at the rear of the machine Set Air Pressure to 0 5MPA 75psi Connect the Plasma Torch into the Plasma Torch Connection and twist to tighten securely Turn t...

Страница 12: ...e edge of the plate start moving evenly in the direction you wish to cut To finish the cutting release the torch switch The air flow will continue for 10 seconds to cool the torch head Do not disconne...

Страница 13: ...d Metal with gaps such as mesh fencing etc 2T 4T Torch Mode Push the 2T 4T button to cycle through Torch Modes 2T Hold the torch trigger to initiate the arc and release the trigger to end the cut 4T P...

Страница 14: ...e condition of the torch material air VIPER CUT 30MkII MILD STEEL PARAMETERS 75 PSI Material Thickness mm Amps Travel Speed mm min 2 3mm 24A 360 mm min 5 6mm 27A 340 mm min 8 10mm 30A 240 mm min 12mm...

Страница 15: ...f a tough high conductive material such as hafnium and cerium This insert erodes with use also the tip orifice will erode with use Quality of the air used is paramount to longer life of electrodes and...

Страница 16: ...side of the cut to be on the finished piece you keep Torch tip height position The distance and position of the plasma torch cutting tip affect the quality of the cut and the extent of the bevel of th...

Страница 17: ...which alters the regular chemical content of the air in the torch These elements will then dramatically change the plasma arc which causes the torch consumable parts to wear very quickly alters the sh...

Страница 18: ...40 Electrode 5 SC2506 SC40 Swirl Ring Spare Parts Part Number Description 6 SC2520 09 SC40 Cutting Tip 0 9mm 7 SC2530 6 SC40 Retaining Cap 8 SC2551 SC40 Cutting Buggy 9 SC2540 SC40 Stand Off Guide 10...

Страница 19: ...ts in the unit return for repair 5 Difficult Starting Worn torch parts consumables shut off input power Remove and inspect torch shield cup cutting tip swirl ring and electrode Replace electrode cutti...

Страница 20: ...Inverter MIG SWF MTS MMA TIG TIG ACDC Plasma Power Source Only 2 Years RAZORWELD Inverter MIG SWF MTS MMA TIG TIG ACDC Power Source Only 3 Years RAZORCUT Inverter Plasma Power Source Only 3 Years VIP...

Страница 21: ...al Remedies Act and therefore also entitled to at the consumer s discretion either a refund of the purchase price of the goods or repair of the goods or replacement of the goods Returns will only be a...

Страница 22: ...lectrode Holder Earth Clamps MMA TIG Welding Torch Consumables such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens T...

Страница 23: ...NOTES 23...

Страница 24: ...Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2023 New Zealand Limited...

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