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1.  The cutting torch fails to ignite the arc when the torch trigger is pressed.

•  Air pressure too high or too low, check and adjust air pressure to 0.5MPA (75psi).
•  The shield cup is not installed correctly, turn off the power source, install and screw it down properly, 

then turn on the power source.

•  The electrode, swirl ring or cutting tip is not installed correctly, turn off the power source, install the electrode, 

swirl ring or cutting tip correctly, and screw shield cup down properly, then turn on the power source. 

2.  The cutting torch fails to ignite the arc when the torch trigger is pressed 

the temperature lamp is on.

•  Power Supply is overheated (OC/OT lamp on), let the unit cool down for at least 5 minutes. Make sure 

the unit has not been operated beyond Duty Cycle limit. Refer to page 8 for duty cycle specifications.

•  Faulty components in unit return for repair.

3.  No cutting output; Torch activated, power source on; Air flows; 

Fan operates.

•  Torch not correctly connected to the power source, check that torch leads are correctly connected to 

the power source.

•  Work cable not connected to the workpiece, or connection is weak, make sure that work cable has a 

proper connection to a clean, dry area of the workpiece.

•  Faulty components in unit, return for repair
•  Faulty torch, return for repair 

4.  Low cutting output

•  Incorrect setting of CURRENT (A) control, check and adjust to the proper setting.
•  Faulty components in the unit, return for repair.

5.  Difficult Starting

•  Worn torch parts (consumables), shut off input power. Remove and inspect torch shield cup, cutting 

tip, swirl ring and electrode. Replace electrode, cutting tip or swirl ring if worn; replace shield cup if 

excessive spatter has adhered to it.

6.  Arc shuts off during operation; arc will not restart when the torch 

switch is activated.

•  Power Supply is overheated (OC/OT lamp on), let the unit cool down for at least 5 minutes. Make sure 

the unit has not been operated beyond Duty Cycle limit. Refer to Section 2 for duty cycle specifications.

•  Torch consumables worn, check torch shield cup, swirl ring, cutting tip and electrode; replace as needed.
•  Faulty components in unit return for repair.

7.  No air flow; the power LED on; Fan operates.

•  Air not connected or pressure is too low, check air connections. Adjust air pressure to the proper setting.
•  Faulty components in unit return for repair.

8.  Torch cuts but low quality

•  Current (A) control set too low, increase the current setting.
•  The torch is being moved too fast across the workpiece, reduce cutting speed.
•  Excessive oil or moisture in torch, hold torch 1/8 inch (3 mm) from a clean surface while purging and 
•  Observe oil or moisture build-up (do not activate torch). If there are contaminants in the air, additional 

filtering may be needed. Refer to sub-micronic air filter page page 17.

WARNING: There are extremely dangerous voltage and power levels present inside this unit. Do not attempt to 

diagnose or repair unit by removing external cover unless you are an authorised repair agent for Xcel-Arc.

FAQ & TROUBLESHOOTING

19

Содержание VIPER CUT 30Mk II

Страница 1: ...YEAR MACHINE WARRANTY Please read and understand this instruction manual carefully before the installation and operation of this equipment Xcel Arc 2023 XA CUT30VMK2 Operating Manual VIPER CUT 30Mk II...

Страница 2: ...2...

Страница 3: ...L PANEL LAYOUT 9 WHAT S IN THE BOX 10 SETUP FOR PLASMA CUTTING 11 CONTROL PANEL OPERATION 13 PLASMA CUTTING PARAMETER GUIDE 14 PLASMA CUTTING TECHNOLOGY 15 PLASMA CUTTING TIPS TECHNIQUES 16 TORCH BREA...

Страница 4: ...ilated use fume extraction or ventilation to remove welding cutting fumes and gases In confined or heavy fume environments always wear an approved air supplied respirator Welding cutting fumes and gas...

Страница 5: ...can explode Because gas cylinders usually are part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical...

Страница 6: ...to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches a safe level iii Over Voltage Supply Regarding the power supply voltage...

Страница 7: ...ONS PLASMA CUT CURRENT RANGE 20 30A PLASMA CUT DUTY CYCLE 40 C 15 30A MILD STEEL CUT THICKNESS 10mm MILD STEEL SEVERANCE THICKNESS 12mm ALUMINIUM CUT THICKNESS 6mm ALUMINIUM SEVERANCE THICKNESS 8mm ST...

Страница 8: ...ode 2 2T 4T Torch Mode 3 Amperage Control Knob 4 Air Test 5 Earth Clamp Dinse Connector 6 Plasma Torch Connector 7 CNC Connection Rear Panel Layout 8 On Off Switch 9 Primary Power Input Cable 10 Air S...

Страница 9: ...A 12 13 14 15 16 Front Panel Layout 12 Over Temperature Warning LED 13 Amperage Display 14 Air Test Display 15 Cut Mode Display 16 Torch Mode Display CONTROL PANEL LAYOUT 9...

Страница 10: ...l carefully before the installation and operation of this equipment Xcel Arc 2022 XA CUT30VMK2 Operating Manual VIPER CUT 30 Mk II VIPER CUT 30MkII Plasma Cutter 3m 300A Earth Clamp 10 AMP Plug Fitted...

Страница 11: ...nnect the air supply to the regulator located at the rear of the machine Set Air Pressure to 0 5MPA 75psi Connect the Plasma Torch into the Plasma Torch Connection and twist to tighten securely Turn t...

Страница 12: ...e edge of the plate start moving evenly in the direction you wish to cut To finish the cutting release the torch switch The air flow will continue for 10 seconds to cool the torch head Do not disconne...

Страница 13: ...d Metal with gaps such as mesh fencing etc 2T 4T Torch Mode Push the 2T 4T button to cycle through Torch Modes 2T Hold the torch trigger to initiate the arc and release the trigger to end the cut 4T P...

Страница 14: ...e condition of the torch material air VIPER CUT 30MkII MILD STEEL PARAMETERS 75 PSI Material Thickness mm Amps Travel Speed mm min 2 3mm 24A 360 mm min 5 6mm 27A 340 mm min 8 10mm 30A 240 mm min 12mm...

Страница 15: ...f a tough high conductive material such as hafnium and cerium This insert erodes with use also the tip orifice will erode with use Quality of the air used is paramount to longer life of electrodes and...

Страница 16: ...side of the cut to be on the finished piece you keep Torch tip height position The distance and position of the plasma torch cutting tip affect the quality of the cut and the extent of the bevel of th...

Страница 17: ...which alters the regular chemical content of the air in the torch These elements will then dramatically change the plasma arc which causes the torch consumable parts to wear very quickly alters the sh...

Страница 18: ...40 Electrode 5 SC2506 SC40 Swirl Ring Spare Parts Part Number Description 6 SC2520 09 SC40 Cutting Tip 0 9mm 7 SC2530 6 SC40 Retaining Cap 8 SC2551 SC40 Cutting Buggy 9 SC2540 SC40 Stand Off Guide 10...

Страница 19: ...ts in the unit return for repair 5 Difficult Starting Worn torch parts consumables shut off input power Remove and inspect torch shield cup cutting tip swirl ring and electrode Replace electrode cutti...

Страница 20: ...Inverter MIG SWF MTS MMA TIG TIG ACDC Plasma Power Source Only 2 Years RAZORWELD Inverter MIG SWF MTS MMA TIG TIG ACDC Power Source Only 3 Years RAZORCUT Inverter Plasma Power Source Only 3 Years VIP...

Страница 21: ...al Remedies Act and therefore also entitled to at the consumer s discretion either a refund of the purchase price of the goods or repair of the goods or replacement of the goods Returns will only be a...

Страница 22: ...lectrode Holder Earth Clamps MMA TIG Welding Torch Consumables such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens T...

Страница 23: ...NOTES 23...

Страница 24: ...Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2023 New Zealand Limited...

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