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vii

This manual for use by qualified personnel only

Important Safety Instructions  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - v

1

Introduction

System Overview- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2

System Diagram   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–2

System Components and Accessories  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4

Xantrex XW Inverter/Charger   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4

Xantrex XW Conduit Box   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

Xantrex XW Solar Charge Controller   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–5

Xantrex XW System Control Panel  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6

Xantrex XW Automatic Generator Start   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–6

2

Inverter/Charger Installation

Pre-Installation  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2

Location  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2

Knockout Preparation - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–2

Clearance Requirements   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3

Mounting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–3

Step 1: Installing the Mounting Plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–4

Step 2: Mounting the Inverter - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–7

Step 3: Installing Communications Cables- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8

Guidelines for Routing the Communications Cables  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–8

Xantrex Xanbus Network Components - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–9

Network Layout  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–10

Connecting Xantrex Xanbus-Enabled Devices  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11

Connecting AC Sync Cables   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–11

Step 4: Wiring the Inverter  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12

Batteries  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12

Battery Bank Requirements   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12

Battery Cable Requirements  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–12

Torque Values for the Xantrex XW Series Inverter/Charger   - - - - - - - - - - - - - - - - - - - - - 2–13

Inverter Grounding - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14

Feed-in Protection Requirements   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–14

Making DC Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Grounding the DC System   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–15

Connecting the Batteries   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–16

Installing the Battery Temperature Sensor  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–18

Making AC Connections - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–19

Accessing the AC Terminal Block and AC Ground Bar  - - - - - - - - - - - - - - - - - - - - - - - - 2–20

AC Equipment Grounding   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–21

AC Wiring to the Inverter Load Sub-Panel   - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–22

AC System Bonding  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23

AC Wiring to the Xantrex XW Inverter/Charger  - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2–23

Contents

Содержание XW4024 230 50

Страница 1: ...Xantrex XW Hybrid Inverter Charger Xantrex XW4024 230 50 Xantrex XW4548 230 50 Xantrex XW6048 230 50 Installation Guide www schneider electric com...

Страница 2: ...YOUR SCHNEIDER ELECTRIC DISTRIBUTOR SOLIGENT 800 967 6917 www soligent net...

Страница 3: ...Xantrex XW Hybrid Inverter Charger Installation Guide www schneider electric com...

Страница 4: ...STS OR EXPENSES WHETHER SPECIAL DIRECT INDIRECT CONSEQUENTIAL OR INCIDENTAL WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER S RISK AND...

Страница 5: ...ufacturers for this information Audience This Guide is intended for anyone installing the Xantrex XW Power System Installers must be certified technicians or electricians Organization This guide is or...

Страница 6: ...ents refer to Xantrex XW Power System Installation Overview 975 0238 01 01 Xantrex XW System Control Panel Owner s Guide 975 0298 01 01 Xantrex XW Solar Charge Controller Owner s Guide 975 0283 01 01...

Страница 7: ...een dropped or been otherwise damaged in any way If the Xantrex XW Series Inverter Charger is damaged see the Warranty section 7 Do not disassemble the Xantrex XW Series Inverter Charger It contains n...

Страница 8: ...vi...

Страница 9: ...2 8 Guidelines for Routing the Communications Cables 2 8 Xantrex Xanbus Network Components 2 9 Network Layout 2 10 Connecting Xantrex Xanbus Enabled Devices 2 11 Connecting AC Sync Cables 2 11 Step 4...

Страница 10: ...Confirming Battery Charger Operation 2 31 Step 5 Installing Additional Inverters 2 33 Installation Steps 2 33 Basic Functional Test Multiple Inverters 2 34 A Specifications Electrical Specifications...

Страница 11: ...ied personnel only 1 Introduction Chapter 1 Introduction lists and describes the components and basic features of the Xantrex XW Power System For this Topic See System Overview page 1 2 System Compone...

Страница 12: ...ze Battery Chargin g In verting Fl ashi ng sel l System Control Panel II Enter Exit Fault Warning System Status Battery 48 2 A 60 5V BatLev E F Load 7262W AC 1 0 W 161 V Menu Standby Power Generator...

Страница 13: ...atLev E F Load 7262W AC 1 0 W 161 V Menu Standby Power Generator On Network Fault Automatic Generator Start Single Inverter System with Renewable Energy Solar AC Generator Main Utility Panel Utility G...

Страница 14: ...rger and AC transfer switch Up to four inverters can be installed in parallel to create larger 230 volt single phase systems allowing for increased capacity Multiple Xantrex XW Inverter Chargers can a...

Страница 15: ...s secured to the wall by two screws not provided Internal wire barriers or raceways are included to keep communications wires separate from AC and DC power wires The Xantrex XW Conduit Box also includ...

Страница 16: ...utomatic Generator Start The Xantrex XW Automatic Generator Start Part Number 865 1060 can automatically activate a generator to provide a Xantrex XW Series Inverter Charger with power to recharge dep...

Страница 17: ...limited to Onan Quiet Diesel gasoline and LP Power Tech Generac Northern Lights Fisher Panda Westerbeke Kohler Honda and Yamaha Check with the generator manufacturer to make sure your generator has au...

Страница 18: ...1 8...

Страница 19: ...ibes how to mount and install the Xantrex XW Inverter Charger For this Topic See Pre Installation page 2 2 Step 1 Installing the Mounting Plate page 2 4 Step 2 Mounting the Inverter page 2 7 Step 3 In...

Страница 20: ...mm from either side surface and the front of the Xantrex XW Inverter Charger Knockout Preparation Remove your choice of knockouts from the chassis to facilitate conduit installation for wire runs Make...

Страница 21: ...d that the minimum clearances are met Mounting The Xantrex XW Power System is designed to be mounted on a vertical surface The supporting surface must be strong enough to support a minimum of 60 kg fo...

Страница 22: ...ket has mounting holes spaced 400 mm apart and is designed to span two wall studs spaced 400 mm on center Additional mounting holes are also provided for flexibility in mounting options If the wall do...

Страница 23: ...Step 1 Installing the Mounting Plate 975 0384 01 02 2 5 This manual for use by qualified personnel only Figure 2 2 Mounting Plate Dimensions 432 233 175 45 153 57 406 All measurements in mm 19 49 115...

Страница 24: ...ting plates should fit together as shown 1 Locate the wall studs If necessary enhance the support surface with a 20 mm plywood panel secured to the wall studs The plywood should span at least three wa...

Страница 25: ...er Charger 2 Align the flange on the back of the Xantrex XW Inverter Charger with the bottom edge of the mounting plate Lower the flange on the inverter onto the mounting plate CAUTION Before releasin...

Страница 26: ...mance of your network follow these guidelines when routing the communications cables Route the cables away from sharp edges that might damage the insulation Avoid sharp bends in the cable no less than...

Страница 27: ...5 VDC while the two other devices each consume a maximum of 200 mA for a total maximum consumption of 400 mA In this example the network is properly configured from a power perspective because the pow...

Страница 28: ...s at each end of the chain must have a terminator inserted into their open network ports CAUTION Unpredictable device behavior Do not connect one end of the network to the other to make a ring Figure...

Страница 29: ...t as Xantrex Xanbus network cables see Figure 2 7 Network terminators are not required for AC Sync connections To install the AC Sync cables 1 Insert the cable into one of the two AC Sync ports in inv...

Страница 30: ...devices in the system must be configured for 24 volts Battery Cable Requirements CAUTION Damage to Equipment The Xantrex XW Inverter Charger is intended to operate with batteries as its source of DC...

Страница 31: ...is also recommended that the shank of the ring terminals cable lugs be covered with heat shrink or some other form of insulation Torque Values for the Xantrex XW Series Inverter Charger Important Use...

Страница 32: ...ion codes Feed in Protection Requirements Table 2 5 Torque Values for the Chassis Ground Lug Wire Size Torque Value AWG mm2 In lb N m 6 4 16 25 45 5 1 3 2 25 35 50 5 6 Table 2 6 Torque Values for the...

Страница 33: ...em The terminal accepts wires from 14 AWG to 2 AWG 2 5 mm2 to 35 mm2 System grounding for the DC system which typically involves bonding connecting the battery negative circuit to ground is dependent...

Страница 34: ...Use a wrench to tighten the bolt to the required torque 4 Connect the other connector to the POSITIVE terminal on the fuse or breaker Observe polarity carefully while completing the installation Foll...

Страница 35: ...occur Do not apply any type of antioxidant paste until after the battery cable wiring is tightened The same applies for all DC connections Do not over tighten observe all recommended torque values CAU...

Страница 36: ...1 DC Connections to a Single Inverter Hybrid Inverter Charger _Battery Connections EU vsd SI no BOS April 10 2008 2007 Xantrex Technology Inc FUS E CLA S S T 300 A MP FUS E CLA S S T 300 A MP ON OFF L...

Страница 37: ...describes how to make AC connections between the Xantrex XW Inverter Charger the main utility panel and the inverter load sub panel All wiring must be provided by the installer Do not use an RCD1 equ...

Страница 38: ...n Panel additional neutral connections may be required at the input sources The AC terminal block is located on the left side of the inverter beneath the AC access cover See Figure 2 12 Figure 2 12 AC...

Страница 39: ...and AC Ground bar Figure 2 13 AC Equipment Grounding Hybrid Inverter Charger _Grounding vsd AC Grounding April 10 2008 2006 Xantrex Technology Inc G N L LIVE OUT N G LIVE IN L N AC LOAD GRID AC1 GEN...

Страница 40: ...d install the appropriate circuit breakers into the inverter panel 4 For on grid systems a Disconnect all power to the main utility panel b Determine which circuits will be supplied by the inverter s...

Страница 41: ...th a generator that does not provide a grounded neutral the connection from neutral to ground must be made by the installer in the inverter load sub panel In a system with a generator that provides a...

Страница 42: ...ker or disconnect to the inverter GEN AC2 L terminal Figure 2 14 Wiring the Xantrex XW Inverter Charger to the Inverter Load Sub Panel and Utility Grid LIVE OUT N G LIVE IN _AC Wiring all EU vsd AC Wi...

Страница 43: ...or Wiring to the Inverter AC Wiring Generator vsd May 3 2010 Hybrid Inverter Charger G N L L N AC LOAD GRID AC1 GEN AC2 AC OUT AC IN AC IN L N L N Torque all inverter terminal block connections accord...

Страница 44: ...igh battery temperature any device fault The auxiliary output can also be triggered manually using the Xantrex XW System Control Panel The 12 VDC output can trigger a relay to disconnect batteries fro...

Страница 45: ...ualified technician for specific installation instructions User Line Wiring Use twisted pairs of 24 AWG to 12 AWG 0 5 mm2 to 2 5 mm2 for connections Carefully route the wires away from high power load...

Страница 46: ...lay will turn on but the inverter will remain in Standby mode as shown in Figure 2 17 CAUTION Reverse Polarity Damage Before making the final DC connection or closing the DC breaker or disconnect chec...

Страница 47: ...r s ON OFF button and the Equalize button at the same time briefly appears on the inverter information panel to indicate that the inverter is enabled To disable the inverter Press the inverter s ON OF...

Страница 48: ...Fault LED is on check for a fault code on the information panel Correct the reported fault if possible and clear the fault If the DC voltage is low the battery bank needs to be charged externally Char...

Страница 49: ...ormation panel This completes the functional test If all tests pass the inverter is ready for use If any of the inverter s internal set points need to be adjusted consult the configuration chapter of...

Страница 50: ...if necessary Correct polarity Restart functional test No Yes Apply DC power Check display for startup self test If unit powers up in enable operating mode Enable inverter Check for faults Faults Yes C...

Страница 51: ...accordance with local electrical codes 4 Install Xantrex Xanbus and AC Sync cables as required See Step 3 Installing Communications Cables on page 2 8 5 Install a Xantrex XW System Control Panel When...

Страница 52: ...down arrow and then Enter from System Status screen Next simultaneously press Enter up arrow down arrow b Select the Multi Unit Config menu c Change Dev Number from 00 to 01 The inverter will now app...

Страница 53: ...14 Check voltage at AC LOAD terminals of the Master Inverter 15 Switch the AC Load breakers on 16 Confirm operation of connected AC loads 17 Disconnect AC LOAD breakers 18 Using the Xantrex XW System...

Страница 54: ...necessary Correct polarity Restart functional test No Yes Apply DC power to inverter 1 Check display on Inv 1 for startup self test Check display for faults Faults Yes Correct fault condition Restart...

Страница 55: ...ers Use System Settings to enable invert mode on both inverters Confirm invert mode has been enabled Check displayfor Faults Faults Yes Correct fault condition Restart functional test No Check AC volt...

Страница 56: ...2 38...

Страница 57: ...This manual for use by qualified personnel only A Specifications Appendix A Specifications provides the electrical and mechanical specifications for the Xantrex XW Power System...

Страница 58: ...mode no load 28 W 26 W 24 W Idle Consumption search mode 7 W AC Output Voltage 230 Vac 3 AC Input Voltage Range Bypass Charge Mode 156 280 Vac AC Input Breaker 60 A AC Input Frequency Range Bypass Cha...

Страница 59: ...rex XW Inverter Charger can temporarily exceed its continuous output power rating The graphs below illustrate approximate operation time versus load Inverter operation time during overload is limited...

Страница 60: ...ed Xantrex XW Series Inverter Charger Efficiency Inverting Efficiency Typical Figure A 2 Output Power Versus Ambient Temperature Output Power Watts Ambient Temperature C 0 1000 2000 3000 4000 5000 600...

Страница 61: ...tor Corrected Efficiency Charge Current Amps 80 85 90 95 100 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 XW4024 XW4548 XW6048 Xantrex XW6048 Xantrex XW4548 Xantrex XW4024 Power Factor Charge...

Страница 62: ...r use by qualified personnel only Grid Tie Sell Mode Efficiency Typical Output Power Watts Efficiency 75 80 85 90 95 100 0 500 1000 1500 2000 2500 3000 3500 4000 4500 5000 5500 6000 XW4548 XW4024 XW60...

Страница 63: ...dicate AC In status faults warnings equalize mode and battery level Three character display indicates output power or charge current and fault warning codes ON OFF and equalize button System Network X...

Страница 64: ...dential Commercial and Light Industrial Environments RCM marked and complies with the following AS 4777 2 Inverter requirements AS 4777 3 Grid protection requirements AS NZS 3100 General requirements...

Страница 65: ...Clearance 2 3 D DC Connections Connecting Batteries 2 16 E electrical specifications A 2 F Fire safety 2 2 functional test 2 28 2 34 G Grounding 2 14 2 15 Grounding the DC System 2 15 I Inverter Pane...

Страница 66: ...IX 2...

Страница 67: ......

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