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IV.  PRE-START CHECKLIST 

 
 

1.

 

Be sure all hoses and fittings are at least 1/2” ID and tightly secured.  
 

2.

 

Ensure an accessible emergency shut-off valve has been installed in the air 

supply line and make others aware of its location. 
 

3.

 

To prevent hose whipping if a hose fails or a coupling disconnects, install a 
properly sized safety air fuse upstream of the hose, and use a Whipcheck

®

 anti-

whip device across any hose couplings without an internal shut-off. 

 

4.

 

Ensure the airline is not connected to the Tool before performing the following 

steps. 
 

5.

 

Ensure the Reaction Arm is properly attached and secured to the splined section 

of the Opener. 
 

6.

 

Select your desired Capstan Drive Fitting if other than the Standard shipped (on 
the Tool). 

 

7.

 

Ensure the FRL has proper pneumatic tool oil for lubrication. 
 

8.

 

Torque depends on the air pressure exerted on the air motor under load. 
Adjusting the FRL's Regulator Knob initially sets the torque. To decrease the 

torque output, turn the Regulator Knob counterclockwise to lower the air 
flow/pressure. All 

TO-A02

 Openers are shipped and calibrated at 20-21 PSI 

(approx) for 140 to 145 ft-lbf. 

See Appendix D:  Calibration Chart

 

 

9.

 

Check for the desired torque setting for the Make/Model Trap being opened 

against the calculation chart. On the 

WORKMASTER

 FRL, adjust the air 

pressure by using the Air Regulator Knob to set the desired pressure / torque. 

With the 

TO-A02

 not on the Capstan, press the trigger and adjust the Regulator 

pressure at the same time. 
 

 

CAUTION 

Experience shows that a Regulator setting of 20 

to 21 PSI (140 to 145 ft-lbf) is all that is 

required to open Strap-type Trailer Traps.  Rack 
and Pinion type Trailer Traps may require a 

Regulator setting of 30 to 40 PSI (244 to 250 
ft- lbf) to open. 

Содержание TO-A02

Страница 1: ...TO A02 Trailer Trap Opener OWNER OPERATOR MANUAL...

Страница 2: ...ns and recommendations contained in this owner s manual The user of this product is responsible to install maintain and operate the product and parts or components manufactured or supplied by WORKMAST...

Страница 3: ...imminent and will result in a high probability of serious injury or death This indicates a potentially hazardous situation which could result in minor to moderate injury CAUTION This indicates a poten...

Страница 4: ...VI Operation 10 VII Storing Your TO A02 Trap Opener 12 Figure 1 Trailer Type Drive Fittings 6 Figure 2 TO A02 Opener Kit 8 Figure 3 Forward Reverse Trigger 10 Figure 4 Dimension Template C 1 Appendix...

Страница 5: ...hand cranking traps is a common occurrence To meet our commitment of WE FIND A WAY OR MAKE ONE WORKMASTER has developed a line of Trailer Trap Openers and accessories which provide a safe efficient an...

Страница 6: ...ld adhere to the following basic safety instructions 1 Read carefully the entire Manual prior to installing or operating equipment 2 Always follow proper precautions and use proper tools and safety eq...

Страница 7: ...and install the Opener in accordance with all applicable standards and regulations local state country federal etc 14 Keep clear of whipping air hoses Shut off air supply before approaching a whippin...

Страница 8: ...ry for its proper installation and operation CLEAN and DRY Compressed Air High Quality Air Hose from the Compressor to the WORKMASTER supplied FRL 1 2 for 25 from supply 3 4 for 25 from supply fitted...

Страница 9: ...r pneumatic tool oil for lubrication 8 Torque depends on the air pressure exerted on the air motor under load Adjusting the FRL s Regulator Knob initially sets the torque To decrease the torque output...

Страница 10: ...y as a guideline Because of variations in pressure and or air flow as well as other application issues deviations may be necessary Due to the CFM required when the Opener is running at free speed it m...

Страница 11: ...ze ups IMPORTANT Do not fold or bend the supply hose excessively and check all hoses for damage before use A damaged hose must not be used as there is a risk of a hose burst This may lead to a wildly...

Страница 12: ...Figure 2 TO A02 Opener Kit Figure 2 TO A02 Opener Kit ITEM P N DESCRIPTION 1 32 70800 Torque Tool 2 32 70802 Multi Position Side Handle 3 33 10060 1 1 2 Drive Fitting w Torque Reaction Arm 4 33 10056...

Страница 13: ...stress on the TO A02 Opener it is essential to provide the FRL Unit with sufficient oil supply to reduce the risk of damaging the vanes of the air motor Adjust the oil feed on the FRL s Lubricator to...

Страница 14: ...the Trap s Capstan and move on to the next Trap Figure 3 Forward Reverse Trigger Power tools can vibrate in use Vibration repetitive motions or uncomfortable work positions may be harmful to your han...

Страница 15: ...be re checked and may require a minor adjustment This is usually caused by variations in the air supply providing airflow to the FRL Unit or due to weather conditions CAUTION Add if necessary the app...

Страница 16: ...ting Reconnect the air hose and supply hose to the FRL Unit s air inlet fitting Cycle the FRL unit momentarily to ensure that 2 3 drops of lubricating oil has entered into the Tool s air motor Then st...

Страница 17: ...nit 5 1 WM FRL 002 SG Sight Glass for Lubricator Unit 6 1 WM FRL 003 Filter with Auto Drain 7 1 WM FRL 003 B Bowl Assembly for Filter w Auto Drain 8 1 WM FRL 003 F Filter Element 9 2 WM FRL 004 Mounti...

Страница 18: ...1 1st STAGE GEAR CAGE 6 3 WM ST GW SPUR GEAR 7 1 WM 05 ST2 2nd STAGE GEAR CAGE 8 1 WM 05 HSA HIGH SPEED ANNULUS 9 2 WM 05 DOWEL LONG HARDENED DOWEL 10 2 WM 05 TW THRUST WASHER 11 1 WM 05 NRB NEEDLE RO...

Страница 19: ...OR ASSEMBLY 4 1 WM AM19 21 BACKHEAD SPACER 5 1 WM AM19 23 BACKHEAD 6 1 WM AM19 25 TRIGGER 7 2 WM AM19 27 SNAP RING 8 2 WM AM19 29 POPPET VALVE ASSEMBLY 9 1 WM AM19 33 INLET BUSHING O RING 10 1 WM AM19...

Страница 20: ...TOR ASSEMBLY ITEM QTY PART DESCRIPTION 1 1 WM AM19 05 FRONT BEARING 2 1 WM AM19 07 FRONT END PLATE 3 1 WM AM19 09 DOWEL 4 1 WM AM19 11 MOTOR HOUSING 5 6 WM AM19 13 VANES 6 1 WM AM19 15 ROTOR 7 1 WM AM...

Страница 21: ...ASSEMBLY ITEM QTY PART DESCRIPTION 1 1 WM AM19 29 1 POPPET VALVE BODY 2 1 WM AM19 29 2 POPPET VALVE STEM 3 1 WM AM19 29 3 POPPET VALVE SMALL O RING 4 1 WM AM19 29 4 POPPET VALVE 5 1 WM AM19 31 POPPET...

Страница 22: ...rque ft lbf 81 Weight w Reaction Arm 16 75 lbs Torque ft lbf 20 psi 145 dB a 85 Torque ft lbf 40 psi 250 Requirements Air Pressure 10 90 psi Flow 44 55 CFM Sound pressure level is just under 85 dB a T...

Страница 23: ...61 347 14 105 38 239 62 352 15 111 39 244 63 357 16 117 40 250 64 361 17 123 41 255 65 364 18 129 42 260 66 368 19 135 43 266 67 371 20 141 44 271 68 375 21 146 45 277 69 378 22 152 46 282 70 382 23 1...

Страница 24: ...PH 866 476 9217 NOTES...

Страница 25: ...PH 866 476 9217 NOTES...

Страница 26: ...PH 866 476 9217 NOTES...

Страница 27: ...PH 866 476 9217 NOTES...

Страница 28: ...Ask about other Exciting Unloading Products Such as Distributed By PN 10 00081 PH FX 866 476 9217 866 476 9219...

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