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Manual 37187A 

SYNCONpanel - Transportable Remote Synchronizing Panel 

 

 

 
10.  When the load has been transferred from mains to the generator set, the connection to mains can be opened 

manually at the interchange point. If the single phases have to be disconnected individually, the following 
sequence must be kept: L3 – L2 – L1. 

 
11.  Now the generator is running with load in an isolated operation, but with droop characteristic. To avoid this, 

the "Isolated operation" mode can be select on the control panel of the container (mobile system). The GCP 
continues the isolated operation in "isochronous mode", so the frequency and the voltage is stable independ-
ently from the load. The "MCB" LED extinguishes. 

 

Now the mobile system is feeding the load independently. 

Synchronizing the Consumer Load Back from Generator to Mains 

 
1.  If not already done, connect the SYNCONpanel with the container and use the flat bar clamps for voltage 

measuring. The clamp-on transducer is not required, but if the connection with the mains is expected to take 
longer, it is recommended to use a clamp-on transducer here as well (the correct polarity must be observed). 

 
2.  Bus sensing should be performed locally. Only if there is no other possibility, the bus sensing may be per-

formed remotely. But this requires the correct connection of the Container at the busbar, phase rotation and 
phase angle must checked before. 

 

 

NOTE 

If remote bus sensing is being used, the voltage across the fuse or breaker must be checked to ensure 
it is synchronous with the indication of the SYNCONpanel.

 

 
3.  The operating mode of the mobile system must be set to "Transfer operation" at the container switch gear 

board. 

 
4.  Start of the back synchronisation by pressing the "Start Synch" push button. The zero phase angle between 

the two voltage systems, which adjust themself automatically, will be additional indicated by an acoustical 
(buzzer) and optical signal (lamp in push button). The phase angle between busbar and mains can be moni-
tored generally by the LED band (synchronoscope). The range for being "in phase" is to be configured in the 
SYNCON unit. 

 
5.  The operator observes the remote panel and restores the connection to the mains if the phases are synchro-

nous. If the single phases have to be connected individually, the following sequence must be kept: L1 – L2 – 
L3. 
If a mains connection is detected by the GCP and the clamp-on transducer is connected to the mains for 
power measurement, it will be switched to mains unloading from the first connection with the mains. The 
"Synch Started" LED extinguishes and the "Unloading Mains" LED illuminates. Now, the other connections 
may be made while limiting the power flow between mains and busbar. 
If a mains connection is detected by the GCP and no clamp-on transducer is connected to the mains for 
power measurement, it will be switched to constant real power and reactive power measurement from the 
first connection with the mains. Now, the other connections may be made while limiting the power flow be-
tween mains and busbar. 
Zero-phase control with clamp-on transducer is preferred for power measurement if the connection with the 
mains is expected to take longer. 

 
6.   After re-establishing the connection with the mains, the GCB may be opened via the remote panel. There-

fore, the generator active power will be unloaded before. The GCB will open as soon as the load on the gen-
erator has dropped below a set value. 

 
7.  The Generator set can then be stopped by pressing the STOP push button on the GCP. 
 

The set can now be disconnected 

 

 

© Woodward 

Page 25/27 

Содержание SYNCONpanel

Страница 1: ...37187A SYNCONpanel Transportable Remote Synchronizing Panel Brief Manual Version 1 1xx Manual 37187A...

Страница 2: ...tact a grounded surface and maintain contact while handling the control Avoid all plastic vinyl and Styrofoam except antistatic versions around printed circuit boards Do not touch the components or co...

Страница 3: ...t 14 Brief Description of LEDs and Push Buttons 14 LEDs 15 Push Buttons 16 LC Display 17 Display Monitoring in Automatic Mode Double Voltage Frequency Display 17 SYNCONpanel 18 Push Buttons 18 Selecto...

Страница 4: ...1 Wiring schematic mobile system 8 Figure 5 1 SYNCON unit front panel 14 Figure 5 2 SYNCONpanel front 18 Figure 6 1 Frequency controller droop characteristic 20 Figure 6 2 Voltage controller droop ch...

Страница 5: ...e 1 1 Manual Overview Intended Use This control is intended to be operated according to the guidelines described in this manual The prerequisite for a proper and safe operation of the product is corre...

Страница 6: ...s failure emergency operation Independent operation from the utility isolated operation With a behavior which allows to open and close the interchange point to the utility transfer operation The GCP 3...

Страница 7: ...tte packages cello phane wrappers vinyl books or folders plastic bottles etc away from the control modules and work area as much as possible 4 Opening the control cover may void the unit warranty Do n...

Страница 8: ...ONpanel Unloading Mains Synch Started Ready GCB on Unloading Generator SYNCON N L1 L2 L3 MCB GCB G Mobile Container X5 X4 X3 GCP 31 Transformer Station Front Back Load SYNCONpanel Page 8 27 Woodward a...

Страница 9: ...or mains parallel status in items with 1 CB 2 5 mm Table 3 1 Terminal assignment discrete inputs To monitor a phase rotation relay the alarm input D03 must be used If it is required to block an automa...

Страница 10: ...126 Mobile Sys tems Terminal 53 Enable MCB Terminal 68 Inhibit emer gency run Terminal 3 Automatic 1 Terminal 5 Automatic 2 OFF de energized irrelevant irrelevant irrelevant irrelevant irrelevant irr...

Страница 11: ...matic refer to Configura tion Manual 37278 The following is valid in general Only the GCB will be synchronized It is not possible to connect to a de energized generator busbar If the GCB is closed the...

Страница 12: ...Dis Switch Position Peak Load Operation Internal The GCP operating modes are enabled STOP Genset stops with cool down or remains stopped If necessary the load will be taken off of the genset and the G...

Страница 13: ...the MCB will be opened and the GCB will be closed If mains return the MCB will be synchronized back after the mains settling time has expired Then the load will be taken off of the genset and the gen...

Страница 14: ...ol 5 1 2 3 4 Unloading Mains Synch Started Ready GCB on Unloading Generator SYNCON 6 7 8 9 10 Figure 5 1 SYNCON unit front panel Brief Description of LEDs and Push Buttons LEDs No Description Function...

Страница 15: ...too fast Color red yellow green Phase position Synchroscope The row of LEDs indicates the current phase relationship between the two voltages indicated in the display The green LED in the cen ter of t...

Страница 16: ...the next con figuration screen If any values in a configuration screen have been modified with the Digit or Cur sor then the Select button must be pressed to save the new setting By pressing this push...

Страница 17: ...ic Mode Double Voltage Frequency Display MN 000 V 00 0Hz GN 000 V 00 0Hz Double voltage and double frequency displays mains and generator values The mains generator voltage and frequency are displayed...

Страница 18: ...Note For safety reasons it is absolutely necessary that the connec tion with the GCP and the configuration of the GCP s discrete input are correct 12 Start Synch Start synchronization This push butto...

Страница 19: ...ltage is measured via the voltage measur ing inputs on the front of the SYNCONpanel Remote The busbar voltage is measured via the industrial plug in connector The measuring inputs on the front of the...

Страница 20: ...r operation mode the unit controls frequency and voltage with droop behavior For the transfer operation mode a droop characteristic for the frequency controller is required otherwise the gen erator se...

Страница 21: ...s base value Setpoint Voltage Control Droop static curve 80 84 88 92 96 100 104 0 10 20 30 40 50 60 70 80 90 100 110 Preactive in V Nominal in isochron isotroop 2 Figure 6 2 Voltage controller droop c...

Страница 22: ...eakers MCB and GCB Up to five 5 breaker logic modes may be selected These are EXTERNAL PARALLEL OPEN TRANSIT CLOSED TRANSIT and INTERCHANGE For mobile systems the parallel logic is required NOTE In ca...

Страница 23: ...figured here The output voltage sig nal must be an AC signal Refer to Technical Data on page 26 for specifications Export power limitation 00kW Export power limitation 0 to 99 kW This parameter is uti...

Страница 24: ...rong way a reverse power is indicated on the SYNCONpanel display 6 Select the Transfer operation mode using the switch on the control panel of the container mobile system The GCP is automatically swit...

Страница 25: ...e back synchronisation by pressing the Start Synch push button The zero phase angle between the two voltage systems which adjust themself automatically will be additional indicated by an acoustical bu...

Страница 26: ...uring values frequency Rated measuring frequency fN 50 60 Hz 40 0 to 70 0 Hz Ambient variables Power supply Vaux 24 Vdc 18 to 32 Vdc Intrinsic consumption max 12 W Ambient temperature 20 to 70 C Ambie...

Страница 27: ...GmbH Handwerkstrasse 29 70565 Stuttgart Germany Phone 49 711 789 54 0 Fax 49 711 789 54 100 sales stuttgart woodward com Homepage http www woodward com power Woodward has company owned plants subsidi...

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