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Introduction

Machine and site preparation

EGdoc013119

1-2

1.2

Machine and site preparation

The sawmill is delivered and installed at customer’s premises by the Wood-Mizer Customer Service.

The major components of the WB2000EC sawmill are shown in the figure below.

FIG. 1-1

Saw Head

Blade Motor

Operator’s Stand

Debarker

Sawmill Bed

Содержание Titan WB2000-EC

Страница 1: ......

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Страница 3: ...Maintenance Manual WB2000 EC rev A1 01 Safety is our 1 concern Read and understand all safety information and instructions before operating setting up or maintining this machine Form 664 This is the...

Страница 4: ...Blade 3 5 SECTION 4 SETUP OPERATION 4 1 4 1 Sawmill Setup 4 1 4 2 Operating the Setworks controller 4 5 SECTION 5 MAINTENANCE 5 1 5 1 Wear Life 5 1 5 2 Cleaning and Maintenance 5 2 5 3 Power Feed 5 5...

Страница 5: ...Table of Contents Section Page Table of Contents SW 07doc0131195 SECTION 8 LASER INFORMATION 8 1 SECTION 9 MOTOR BRAKE 9 1 9 1 Motor Brake Maintenance 9 1...

Страница 6: ...ce Representative Please have your machine identification number and your customer number ready when you call The Service Representative can help you with questions about the operation and maintenance...

Страница 7: ...WITZERLAND Stefan Wespi Maschinen u Ger te Spezialarbeiten GmbH Eichistra e 4 6353 Weggis Tel 41 0 41 3900312 GSM 41 0 79 9643594 info mobilsaegen ch RUSSIA Dariusz Miko ajewski OOO WOOD MIZER INDUSTR...

Страница 8: ...Kerestecilik San ve Tic Ltd Sti Adana Keresteciler Sitesi 191 sk No 41 ADANA Tel 90 322 346 15 86 Fax 90 322 345 17 07 GSM 90 533 363 18 44 e mail info erkaahsap com tr FINLAND Howard Blackbourn Oy Fa...

Страница 9: ...55312 2042 e mail Info dragtbosbouw nl Subagent ROMANIA M Echert S C Echert Comprod s r l Str Schitului Nr 6 Apt 7 etajul 1 725 70 Vatra Dornei Romania Tel Fax 40 230 374 235 Tel 40 740 35 35 74 Regi...

Страница 10: ...documentation contains information that should be used when preparing the machine for operation working with it and when servicing or repairing it as well 1 1 Machine description The WB2000EC is inte...

Страница 11: ...chine and site preparation The sawmill is delivered and installed at customer s premises by the Wood Mizer Customer Service The major components of the WB2000EC sawmill are shown in the figure below F...

Страница 12: ...hat all safety decals placed on the machine are clean and readable Replace immediately all damaged safety decals to prevent personal injury or damage to the equipment Contact your local Wood Mizer dea...

Страница 13: ...o do so may result in serious injury Be sure the blade housing and pulley covers are in place and secured and the safety switches located on them are engaged Use the rubber latches to fasten the blade...

Страница 14: ...CAUTION Do not try to force the saw head beyond its upper and lower travel limits Damage to the up down system may result CAUTION Never clean the blade or the blade wheels with a brush or a scraper du...

Страница 15: ...th CAUTION Do not use chain lube It causes sawdust buildup in chain links CAUTION Due to variations in the vertical mast the guide roller spacing may vary throughout the travel of the saw head Check t...

Страница 16: ...ription 096317 CAUTION Read thoroughly the manual before operating the machine Observe all safety instructions and rules when operating the sawmill 099220 CAUTION Close all guards and covers before st...

Страница 17: ...ep all other persons at a safe distance from work area when operating the machine 098176 CAUTION Keep a safe distance from the debarker blade 096316 CAUTION Do not open or close the electric box when...

Страница 18: ...onnect power supply before opening the box 099222 CAUTION Sawdust chute Protect eyes 096321 Blade movement direction 511621 Blade tension 099504 Visible and or invisible laser radiation Avoid eye or s...

Страница 19: ...wear safety goggles when operating the sawmill S12005G CAUTION Always wear protective ear muffs when operating the sawmill 501465 CAUTION Always wear safety boots when operating the sawmill 501467 Lu...

Страница 20: ...Safety Sawmill Operation 2 2 9 EGdoc013119 P85070 CE sign 099401 Russian safety certification S20097F Motor rotation direction TABLE 2 1 099401 S20097F 2925 RPM...

Страница 21: ...electric box Log handling hydraulic equipment control boxes Levers are used to control each log handling accessories clamps turners side supports etc Number and location of the levers can be differen...

Страница 22: ...power up the screen will display the Home Screen Setworks Controller Buttons A B C D The Setworks Controller Buttons are described in Section 4 2 See Section 4 2 Oiling System switch with control ligh...

Страница 23: ...and down and to switching automatic modes 3 2 Replacing The Blade DANGER Always shut off the sawmill motor before changing the blade Failure to do so may result in serious injury WARNING Always wear...

Страница 24: ...lock valve right to the closed position and remove or install the blade To tension the blade turn the lock left and set the oil flow divider in the up position Moving the tension handle up and down t...

Страница 25: ...opped also when the blade breakes 3 4 Tracking The Blade 1 Open the blade housing cover 2 Turn the key switch to the H position if machine is equipped with motor brake 3 Carefully spin by hand one of...

Страница 26: ...ade properly and then re check the cant adjustment 7 Close the blade housing cover DANGER Make sure all guards and covers are in place and secured before operating or towing the sawmill Failure to do...

Страница 27: ...sawmill can be operated in the temperature range of 15oC to 40o The intensity of light at the operator s work place must be at least 300lx1 The operator s work place is shown in the figure below The p...

Страница 28: ...EGdoc013119 FIG 4 1 WB2000 FIG 4 2 WB2000 EC 1401 62 10464 82 Protective fence 1 8m height Operator s work place Log loading area 11330 wb2000ec_003 713666_manual_oper Protective fence 1 8m height Ope...

Страница 29: ...Fault Interrupter GFI be used Set up the sawmill on firm level ground Secure the sawmill to the ground to prevent moving during operation A concrete foundation rated to support 40 T m2 at each sawmil...

Страница 30: ...Setup Operation Sawmill Setup 4 4 4 EGdoc013119 FIG 4 3 WB2000 hes_017_A Lifting brackets...

Страница 31: ...g on the selected system of units one of the following three screens will be displayed Height current height of the blade from the bed Feed Position position of the saw head on the bed Feed speed feed...

Страница 32: ...tioning mode reference up down mode and stack mode Bump used to determine the saw head return height during automatic cutting in order to remove the board after cutting Up Limit determines the maximum...

Страница 33: ...UMP field when the saw head gets to the end of the log on the bed EOL The EOL position is marked with SOL EOL button on the panel See Section 4 2 8 where you can find the information on how to use thi...

Страница 34: ...on must also be performed when replacing the gear motor encoder forward backward chains or other components the replacement or adjustment of which results in an incorrect operation of the encoder In o...

Страница 35: ...e bumper at the start of the bed has been reached the Calibration Status indicator light will turn green This ends the calibration process If during the calibration the saw head changes direction or s...

Страница 36: ...D SETUP button Access to this screen is password protected in order to prevent access by unauthorized persons Changes of these parameters affect the automatic positioning of the saw head to the set si...

Страница 37: ...de after selecting the REFERENCE MODE DOWN function press the REFERENCE SETUP button After that the following screen will appear In order to select the size of a board use the arrows on the left and r...

Страница 38: ...following screen will appear Use the arrows to select the program number 4 program memories are available and the cutting position Then use the arrows under the SIZE field to set the desired value an...

Страница 39: ...rd that is cut as the last i e the first one from the bed Before the cutting is started the following should be checked the setting of the board memory in the REFERENCE SETUP function See Section 4 2...

Страница 40: ...erence Mode Down for a sample log is shown below Then select the required board thickness in this case 50mm by pressing a button with a predefined board thickness on the display or using the BOARDS PR...

Страница 41: ...right drum switch upwards A short push will cause raising the saw head by the value entered in the BUMP field while a longer hold will cause switching to the BUMP manual mode in which the operator dec...

Страница 42: ...equired size of the board that is cut as the last i e the first one from the bed Before the cutting is started the following should be checked the setting of the board memory in the REFERENCE SETUP fu...

Страница 43: ...e field on the display or using the BOARDS PROGRAMS button on the operator s panel The button with the selected board thickness changes the colour to green Then move the saw head to the start of the l...

Страница 44: ...he right drum switch upwards A short push will raise the saw head to the return height Holding it will cause switching to the BUMP manual mode in which the operator decides how high the saw head is to...

Страница 45: ...ollowing should be checked the setting of the board memory in the REFERENCE SETUP function See Section 4 2 6 setworks settings kerf limits automatic setting BUMP saw head return height and the automat...

Страница 46: ...t press of the Mode button causes switching to the next operating mode A long hold of the button causes switching to the manual mode Then select the required board thickness in this case 50 mm by pres...

Страница 47: ...r light to the right of the S EOL field changes the colour to green In order to raise the saw head to a height that allows moving the saw head over the log push upwards and hold the right drum switch...

Страница 48: ...the cutting is started the following should be checked the setting of the board memory in the REFERENCE SETUP function See Section 4 2 6 setworks settings kerf limits automatic setting BUMP saw head r...

Страница 49: ...the Mode button causes switching to the next operating mode A long hold of the button causes switching to the manual mode Then select the required board thickness in this case 50 mm by pressing an app...

Страница 50: ...is reached press the SOL EOL button to select the end of the log The indicator light to the right of the S EOL field changes the colour to green If the Automatic BUMP function was enabled in the setup...

Страница 51: ...ard thickness one by one program positions are automatically filled with the same currently selected value from the current field upwards At the same time it is possible to change the value of any pro...

Страница 52: ...led with the selected value from the selected position upwards Then select position no 2 set the size of 40mm using the arrows and press SET Set he value for the position 3 30 mm and for the position...

Страница 53: ...the NEXT CUT button When using the automatic return or automatic setting function press also the SEOL EOL button on the panel The Next Cut and S EOL indicator lights on the left should turn green on t...

Страница 54: ...ve been pushed downwards the saw head will start moving and will stop at the place where the start of the log was selected In addition when the Automatic Set option is enabled the saw head will be set...

Страница 55: ...aw head at a height at which the first cut is planned The vertical arrow on the left indicates the position of the saw head relative to the cutting program The left arrow indicates the position of the...

Страница 56: ...was enabled in the setup the saw head will be raised to the previously memorized return height The value of this height is displayed in a small field next to the current height If the Automating Bump...

Страница 57: ...ollowing components were activated forward reverse feed left or right motor hydraulic pump of the hydraulic unit conveyor belt up down inverter forward backward inverter main motor d ACC red light ind...

Страница 58: ...th the Can network splitter Check the transmission parameters of the inverter s Can network Feed drive Power block initialization failed Nd1 Initialization of the forward reverse feed inverter s power...

Страница 59: ...uiding the saw head on the mast Incorrect gap of the gear motor brake Incorrect PID parameters Check the guidance of the saw head on the mast and the roller on the saw head check the slides Check the...

Страница 60: ...anual mode screen The following screen will appear The following signals can be checked on this screen E Stop circuit SOL EOL push button switch on the Bypass electrical box up down drum switch on the...

Страница 61: ...I4 and LI5 4 2 21 Bypass mode The Bypass mode is used to bypass the PLC controller when this controller the display or other component related to the up down movement is damaged and prevents operation...

Страница 62: ...before servicing cleaning and doing maintenance to the saw Failure to do so may result in serious injury This symbol identifies the interval hours of operation at which each maintenance procedure sho...

Страница 63: ...ing and Maintenance EGdoc013119 5 2 5 5 2 Cleaning and Maintenance Only guards and covers listed below can be dismounted by the operator for maintenance and cleaning purposes Blade wheel covers See Fi...

Страница 64: ...Maintenance Cleaning and Maintenance 5 5 3 EGdoc013119 Debarker in out drive belt cover See Figure 5 2 FIG 5 2...

Страница 65: ...Maintenance Cleaning and Maintenance EGdoc013119 5 4 5 Blade drive belt cover See Figure 5 3 FIG 5 3...

Страница 66: ...power feed chain tension with the saw head all the way toward the control station Use the adjustment nut on the feed tensioner at the rear of the mill on both sides to tighten or loosen the power feed...

Страница 67: ...he chain support 2 Lubricate the feed chain with a Dexron III ATF oil every fifty hours of operation CAUTION Do not lubricate the chain with a grease It causes sawdust buildup in chain links 3 Inspect...

Страница 68: ...the idle wing pulley downward and away from the side being adjusted Turn the adjusted bolt counterclockwise to move the idle wing pulley upward 6 Start the drive roller motor and check if the conveyo...

Страница 69: ...ssed Turn on the blade motor Press the E STOP button located on the left side of the control box The blade motor should be stopped With the E STOP button pressed try to move the saw head up and down u...

Страница 70: ...witching the key to the 0 position Measure the braking time Turn on the blade motor Stop the motor by switching the key to the 2 position Measure the braking time The braking time should always be sho...

Страница 71: ...013119 6 1 6 SECTION 6 ALIGNMENT 6 1 Bed Frame 6 1 1 Level the Bed Frame Lengthwise Place a level on the frame channel Use the leg adjustment bolts to level the frame in the direction of the frame len...

Страница 72: ...19 Alignment 6 1 2 Level the Bed Frame in a Cross Direction See Figure 6 2 To level the bed in the cross direction place the level on the rod of the log clamp Use the leg adjustment bolts to level the...

Страница 73: ...e Mast The saw head mast must be leveled in the horizontal plane To do this place the level on the mast tubes as shown below If the mast is not leveled use the mast adjustment bolts Their location is...

Страница 74: ...emove the mounting screws and dismount the scraper brackets 4 See Figure 6 5 Use the adjustment bolt of the mast rollers to level the mast Adjust the bolts on each roller evenly FIG 6 4 FIG 6 5 Mounti...

Страница 75: ...Section 3 6 See Figure 6 6 Make sure the blade guide blocks do not touch the blade Position the saw head over the log clamp Measure the distance from the rod of the blade clamp near the left A and rig...

Страница 76: ...the adjustment bolt of the up down system chains to level the saw head 6 1 5 Rollers of the Up Down System See Figure 6 8 Check if each of the six up down rollers touches the mast Use the adjustment...

Страница 77: ...lect the blade Use the blade guide alignment tool to check the vertical alignment of each blade wheel Attach the tool to the blade near the drive blade wheel Be sure the tool does not rest on a tooth...

Страница 78: ...oosen the bottom vertical adjustment bolt one quarter turn Loosen the lock nut on the top vertical adjustment bolt and tighten the bolt Tighten the top and bottom lock nuts and horizontal adjustment b...

Страница 79: ...ghten the top and bottom lock nuts To tilt the wheel down loosen the top adjustment bolt one quarter turn Loosen the lock nut on the bottom adjustment bolt and tighten the bolt Tighten the top and bot...

Страница 80: ...should be adjusted so that the gullet of a 3 75 mm and 4 blade 75 mm is 3 4 mm 0 12 0 16 out from the front edge of the wheel Do not let the teeth ride on the wheels See Figure 6 11 Loosen the bolts o...

Страница 81: ...right nut counterclockwise and the left nut clockwise on the adjustment bolt To move the blade out on the wheel turn the right nut clockwise and the left nut counterclockwise on the adjustment bolt Af...

Страница 82: ...lade guide arm all the way in toward the inner blade guide assembly Measure the distance again The two measurements should be the same If not adjust the blade guide arm in the hor izontal plane See Fi...

Страница 83: ...ht blade guides See Figure 6 16 Loosen the mouting bolts of the upper blocks Using the adjustment bolts adjust the upper blocks of the blade guide so they deflect the blade 1 2mm the distance from the...

Страница 84: ...Figure 6 18 To adjust the bed rail loosen the locking bolts Then using the adjustment bolts adjust the bed rail so the measurments A and B are the same The distance between the bed rail and cant stop...

Страница 85: ...Alignment Adjustment of the Bed Rails Alignment doc013119 6 15 6 See Figure 6 19 Adjust the remaining bed rails so they touch the rope FIG 6 19...

Страница 86: ...ment of the Side Supports Adjust the side supports so they stop at the upper and lower limits at the same moment See Figure 6 21 To adjust the side support use the adjustment nuts shown below Adjust b...

Страница 87: ...0 sawmill are shown below Description Belt Size Wood Mizer Part Motor Drive Belt XPA L 1682 713990 TABLE 7 1 Parameter Value Blade width 75mm 3 100mm 4 Blade length 6000mm 236 Blade linear speed 22 30...

Страница 88: ...sted below See table 7 5 The other motors used in WB2000 sawmills are listed below Motor Type Manufacturer Power Other Specifications Electric E30 Siemens 22 kW 50 A 1465 RPM Electric E40 Siemens 30 k...

Страница 89: ...e during work are inter alia room characteristics and characteristics of other noise sources e g number of machines and machining operations nearby Also the permissible exposure level value may vary d...

Страница 90: ...9 yd3 h Collector Inlet Diameters in front of fan 150 mm 5 9 Motor Power 1 5 kW Number of Sacks for Waste 1 pcs Total Capacity of Sacks 0 25 m3 8 8 ft 3 Weight 110 kg 242 5 lb Pressure drop 1 5 kPa 0...

Страница 91: ...ylic lens F 8mm NA 0 28 rod lens 5 x Line generating angle 90 o x Possibility to adjust the focus from few cm to several meters external focus mechanism x Dimensions x International Protection Rating...

Страница 92: ...til the run in operation of the friction surfaces has been completed After replacing the rotor run in armature plates and flanges have an increased initial rate of wear Checking the rotor thickness DA...

Страница 93: ...adjust the air gap to sL rated Brake type sL rated 0 1mm 0 05mm sL max Service brake Max adjustment permissible wear Rotor thickness Excess of the adjuster nut hEmax mm min 1 mm max mm INTORQ BFK458 2...

Страница 94: ...t Designation of the machine Horizontal Resaw TYPE WB2000EH25S WB2000EH30S No of manufacturer Is in conformity with the following EC directives EC Machinery Directive 2006 42 EC EC Electromagnetic Com...

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