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Introduction

About This Manual

Introduction

TL04doc081916

1-1

SECTION 1 INTRODUCTION

1.1

About This Manual

This manual is to replace or to be used with all previous information received concerning
the Tailer. All future mailings will be an addition to or a revision of individual sections of
this manual as we obtain new information.

The information and instructions given in this manual do not amend or extend the limited
warranties for the equipment given at the time of purchase.

TL0001-1

Holddown Wheel Assembly

Control Box

Adjustable Leg Assembly

Motor

Gearbox

E-Stop Support Post

E-Stop Switch

Chain Assembly

Содержание CBT-430

Страница 1: ...Maintenance Parts Manual CBT 430 Tailer rev A1 00 A2 04 Safety is our 1 concern Read and understand all safety information and instructions before oper ating setting up or maintaining this machine Apr...

Страница 2: ...tarting And Stopping The Machine 3 8 SECTION 4 MAINTENANCE 4 1 4 1 Gearbox Oil 4 1 4 2 Tensioning the Chains 4 2 4 3 Lubrication 4 5 SECTION 5 REPLACEMENT PARTS 5 1 5 1 How To Use The Parts List 5 1 5...

Страница 3: ...er All future mailings will be an addition to or a revision of individual sections of this manual as we obtain new information The information and instructions given in this manual do not amend or ext...

Страница 4: ...e your serial number and your customer number ready when you call The serial number is stamped on the identification tag on the side of the frame Wood Mizer will accept these methods of payment Visa M...

Страница 5: ...nada 396 County Road 36 Unit B Lindsay ON K9V 4R3 Phone 705 878 5255 or 877 357 3373 Fax 705 878 5355 Email ContactCanada woodmizer com Brazil Headquarters Europe Headquarters Serving Brazil Wood Mize...

Страница 6: ...a customer number when you purchase your machine These numbers will help expedite our service to you Please locate them now and write them below so you have quick easy access to them Identification I...

Страница 7: ...Introduction Dimensions Introduction TL04doc081916 1 5 1 1 4 Dimensions TAILER DIMENSIONS TL0001 2...

Страница 8: ...anufacturer Leeson Horsepower Rating 2 RPM 1725 Rates Normal Power Usage 2 5 Amps 1 90 kVa or 1 50 kWh Chain Speed 200 ft min Electrical Requirements Electrical Service 460V 3 Phase 50 60Hz 10A Sugges...

Страница 9: ...result in death or serious injury WARNING suggests a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION refers to potentially hazardous situations whi...

Страница 10: ...nings and cautions Only persons who have read and understood the entire operator s manual should operate the Tailer The Tailer is not intended for use by or around children IMPORTANT It is always the...

Страница 11: ...IMPORTANT Always properly dispose of all sawing by products including sawdust and other debris coolant oil fuel oil filters and fuel filters CHECK TAILER BEFORE OPERATION DANGER Make sure all guards...

Страница 12: ...te with any guards or covers removed WARNING Kickback Hazard Stay clear of area during operation Follow all anti kickback service and safety rules Failure to do so may result in serious injury USE PRO...

Страница 13: ...lockout may result in Cut Crush Blindness Puncture Serious injury and death Amputation Burn Shock Electrocution To control maintenance dangers Lockout procedures must be followed see ANSI Standard Z24...

Страница 14: ...to ensure safe operation of the machine Sequence of Lockout Procedure 1 Notify all persons that a lockout is required and the reason therefore 2 If the Tailer is operating shut it down by the normal...

Страница 15: ...e his own personal lock on the energy isolating devices Rules for Using Lockout Procedure The Tailer shall be locked out to protect against accidental or inadvertent operation when such operation coul...

Страница 16: ...of the machine only Failure to do so may result in personal injury and or machine damage Place the tailer on a concrete foundation strong enough to support the weight of the machine Allow for room aro...

Страница 17: ...3 See Figure 3 2 Position the tailer approximately 15 to 20 away from the edger Make sure that the tailer drive chain is approximately 1 to 2 lower than the upper edge of the edger outfeed rollers to...

Страница 18: ...Turn the adjustment nuts counterclockwise to raise the tailer turn the adjust ment nuts clockwise to lower the tailer Make sure the unit is level before securing Tighten the adjustment nuts when the h...

Страница 19: ...sconnect and lock out power supply before ser vicing Keep all electrical component covers closed and securely fastened during operation WARNING Coastdown Required Always shut off the motor and allow a...

Страница 20: ...box Unplug the hole in the right side of the electrical box Route the power supply cable through the hole Connect the power supply wires to the disconnect switch in the electri cal box See Figure 3 4...

Страница 21: ...pen the Edger electrical box and remove the hole plug located in the bottom of the box Install the provided black connector to the hole Secure the connector with the provided connector nut Route the t...

Страница 22: ...6 The tailer cable wire connections are shown below 7 Locate the existing plugged Edger Tailer cable on the bottom of the Edger electrical box Unplug and connect the Edger Tailer cable to the tailer c...

Страница 23: ...ure all persons are away from the tailer before starting the motor Failure to do so will result in serious injury WARNING Always wear eye ear respiration and foot pro tection when operating the tailer...

Страница 24: ...to check how to operate the edger NOTE The covers and the electrical cabinet must be closed before the edger can be started The emergency switches on the electrical box can be used to shutdown the tai...

Страница 25: ...cludes eye protection breathing protec tion hand protection and foot protection This symbol identifies the interval hours of operation at which each maintenance pro cedure should be performed AR signi...

Страница 26: ...nt of the tailer on both sides of the frame Use the adjustment bolts to adjust the infeed drive chain tension as described below See Figure 4 1 To adjust the infeed drive chain tension Loosen the infe...

Страница 27: ...1 25 4mm To check the motor drive chain tension always make sure the motor is not running Loosen the two bolts securing the drive chain guard as shown below Remove the guard from the tailer See Figure...

Страница 28: ...adjust the drive chain until the center of the chain can be deflected 1 2 12 7mm See Figure 4 3 Use gearbox mounting bolts to tension the motor drive chain CAUTION Do not over tension the tailer moto...

Страница 29: ...ation Maintenance TL04doc081916 4 5 4 4 3 Lubrication 1 Lubricate the chain sprocket bearings every 200 hours of operation with one to two pumps of lithium based grease such as Shell Alvania No 3 Do n...

Страница 30: ...except in subassembly A03333 Subassembly K05555 includes parts M06666 and F07777 77 The diamond indicates M06666 is not available except in subassembly K05555 To Order Parts From the continental U S...

Страница 31: ...SHER 3 8 SPLIT LOCK F05011 4 4 5 BOLT 3 8 16 X 1 HEX HEAD GRADE 5 F05007 87 8 6 GUARD WELDMENT FRONT CHAIN 048038 1 7 GUARD WELDMENT DRIVE REAR 048033 1 8 BOLT 5 16 18 X 3 HEX HEAD GRADE 5 F05006 62 2...

Страница 32: ...SQUARE X 3 LONG S12249 1 20 BEARING 1 15 16 4 BOLT FLANGE 033712 2 21 BOLT 5 8 11 X 2 CARRIAGE HEAD GRADE 5 F05009 116 8 22 NUT 5 8 11 NYLON HEX LOCK F05010 34 8 23 CHAIN WR78 X 176 PITCHES 051403 1...

Страница 33: ...HER 3 8 SPLIT LOCK F05011 4 4 5 BOLT 3 8 16 X 1 HEX HEAD GRADE 5 F05007 87 8 6 GUARD WELDMENT FRONT CHAIN 048038 1 7 GUARD WELDMENT DRIVE REAR 048033 1 8 BOLT 5 16 18 X 3 HEX HEAD GRADE 5 F05006 62 2...

Страница 34: ...6 1 18 SHAFT DRIVE END 051387 1 19 KEY 1 2 SQUARE X 3 LONG S12249 1 20 BEARING 1 15 16 4 BOLT FLANGE 033712 2 21 BOLT 1 2 13 X 2 CARRIAGE HEAD F05008 132 8 22 NUT 1 2 13 NYLON HEX LOCK F05010 8 8 23 C...

Страница 35: ...4 WASHER 3 8 FLAT SAE F05011 3 4 5 GUARD WELDMENT FRONT CHAIN 048038 1 6 GUARD WELDMENT DRIVE REAR 048033 2 1 7 BOLT 5 16 18 X 3 HEX HEAD GRADE 5 F05006 62 2 8 CHAIN ROLLER 50 X 63 PITCHES 048039 3 1...

Страница 36: ...R 17 7 8 048030 1 24 CHANNEL UHMW CONVEYOR 033722 4 25 BOLT 1 4 20 X 3 4 W CONICAL WASHER F05005 134 23 1 Gearbox sprocket and mounting hardware changed to increase chain speed from 100 ft min to 200...

Страница 37: ...STL 033716 1 2 SHAFT IDLE END 051512 1 3 KEY 1 2 SQUARE X 3 LONG S12249 1 4 BEARING 1 15 16 4 BOLT FLANGE 033712 2 5 BOLT 5 8 11 X 2 CARRIAGE HEAD GRADE 5 F05009 116 8 6 NUT 5 8 11 NYLON HEX LOCK F05...

Страница 38: ...E WR7808 STL 033716 1 2 SHAFT IDLE END 051512 1 3 KEY 1 2 SQUARE X 3 LONG S12249 1 4 BEARING 1 15 16 4 BOLT FLANGE 033712 2 5 BOLT 1 2 13 X 2 CARRIAGE HEAD F05008 132 8 6 NUT 1 2 13 NYLON HEX LOCK F05...

Страница 39: ...Head Grade 5 F05013 6 2 3 Tube 82ID x 1 05OD x 6 13 16 047383 1 4 Nut 3 4 10 Nylock F05010 103 2 5 Pin Weldment Hold down Pivot 047367 1 6 Bolt 3 8 16 x 1 Hex Head Grade 5 F05007 87 1 1 7 Nut 3 8 16 H...

Страница 40: ...D x 1 1 4 OD Short 047435 1 15 Seal 1 1 4 ID Tapered Bearing P191 1 16 Bearing 1 ID Tapered Roller P190 1 17 Wheel 15 x 6 6 00 Air Filled 019107 1 18 Seal 1 1 4 ID Tapered Bearing P191 1 19 Bearing 1...

Страница 41: ...Nut 5 16 18 Nylon Lock F05010 58 6 4 Bracket Weldment E Stop Mount 047389 3 5 Screw 3 8 x 5 8 Socket Shoulder F05007 79 3 6 Pulley 2 1 2 Nylon P07996 3 7 Washer 3 8 Flat SAE F05011 3 6 8 BOLT 3 8 16...

Страница 42: ...ST WELDMENT CONTROL MOUNT 047387 1 1 17 SPRING 3 4 X 2 7 8 X 12GA 015479 1 18 ENCLOSURE 14 X 8 X 6 NEMA12 CUSTOM 051692 1 19 BOLT 1 4 20 X 1 HEX HEAD GRADE 5 F05005 101 4 20 NUT 1 4 20 NYLON LOCK F050...

Страница 43: ...430 Gnd E430 OL E430 E Stop E430 5 14awg MTW blk 16 4 SOOW MC1 MC1 460Vac 3Ph 50 60Hz 1 2 3 4 Black Blue Red Orange Tailer Control Edger Interface Ref E430 Diagram 10A Service Mains Fused Disconnect P...

Страница 44: ...nt requires re placement of disconnect shaft and operator handle 050903 1 050883 1 050882 1 Disconnect 40A 3P Non Fused 6mm MC1 1 051995 Contactor Phase Barrier MC1 2 051993 Contactor 12A Power Base M...

Страница 45: ...Electrical Information Component Layout Diagrams Electrical Information TL04doc081916 6 3 6 6 3 Component Layout Diagrams FIG 6 2 TL0004B D1 TB1 4 GNDTB1 2 MC1 MC1 4 MC1 3 MC1 2 MC1 1...

Страница 46: ...operation setup 3 1 shutting down the machine 3 9 starting the machine 3 8 R replacement parts drive side 5 2 hold down wheel assembly 5 10 how to use parts list 5 1 idle side 5 8 infeed idle side 5...

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