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1-4

Rev AB

Wolke m600 touch Operator Manual

Chapter 8 — Troubleshooting

Fault Messages and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–1

Reading a Fault Message or Warning . . . . . . . . . . . . . . . . . . . . . . 8–1
Clearing a Fault Message or Warning . . . . . . . . . . . . . . . . . . . . . . 8–2

Printing Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–4
Job Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–8
Purging Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–8
Cartridge Faults. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–8
Line Selection Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8–9
CLARiTY® Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–9
Other Error Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–12
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–13
Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8–14

Chapter 9 — Specifications

Technical Drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1

Printhead, Blue  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–1
Printhead, Red . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–2
Printhead, Green . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–3
Printhead, Gold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9–3
Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–4
Sensor with Installation Mount. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–5
Adapter Plate for Sensor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–6
Spacer Plate for Sensor, for use with a Locating Wheel  . . . . . . . 9–6
CLARiTY® Controller  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–7
Parallelogram. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–8

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–8
System Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–9
Networking and External Communications. . . . . . . . . . . . . . . . . . . . 9–10
Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–11

Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–11
Shaft Encoder Socket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9–11
Shaft Encoder Extension Cables . . . . . . . . . . . . . . . . . . . . . . . . . . 9–14

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Содержание m600 basic

Страница 1: ...Wolke m600 touch Operator Manual P N WLK462324 01 Revision AB March 2013...

Страница 2: ...rinters GmbH and contains confidential and proprietary information owned by Wolke Any unauthorized copying use or disclosure of it without the prior written permission of Wolke is strictly prohibited...

Страница 3: ...limits are designed to provide responsible protection against harmful interference when the equipment is operated in a industrial environment This equipment generates uses and can radiate radio frequ...

Страница 4: ...dard industrial environment EN 55022 Class A Radio disturbance characteristics Limits and methods of measurement for IT equipment EN 55024 Immunity characteristics Limits and methods of measurement fo...

Страница 5: ...rs GmbH highly recommends you complete a Customer Training Course on the printer Note The manuals are intended to be supplements to and not replacements for Wolke Inks Printers GmbH Customer Training...

Страница 6: ...ation 1 4 Positional References 1 4 Units of Measurement 1 4 Safety Information 1 4 Notes 1 5 Abbreviations and Acronyms 1 6 Chapters in the Manual 1 6 Chapter 2 Safety Introduction 2 2 Equipment Safe...

Страница 7: ...gram Optional 3 27 Mounting of Controller 3 31 CLARiTY Controller 3 31 How to Connect the Printer Components 3 31 Chapter 4 CLARiTY Operating System Getting started with the CLARiTY 4 1 Using the Home...

Страница 8: ...B Database 6 10 Selecting a New Job 6 12 User Editable Fields 6 12 How to Change the Text and Date Fields 6 13 Touch To Edit 6 15 Quick Position Edit 6 18 How to Delete a Job from the Jobs Database 6...

Страница 9: ...12 Alarms 8 13 Diagnostics 8 14 Chapter 9 Specifications Technical Drawings 9 1 Printhead Blue 9 1 Printhead Red 9 2 Printhead Green 9 3 Printhead Gold 9 3 Sensor 9 4 Sensor with Installation Mount 9...

Страница 10: ...ment Description The main parts of Wolke m600 touch printer are described as follows CLARiTY Controller Houses the power supply unit and touch screen You can access jobs setup jobs set the various pri...

Страница 11: ...Related Publications The following manual is available for reference Wolke m600 touch Service Manual Part Number WLK462325 Language Codes When you order these manuals make sure to add the 2 digit lang...

Страница 12: ...For more information contact the Wolke distributor or subsidiary Code Language Availability see note 01 English US 02 French 03 German 04 Spanish 05 Portuguese Brazilian 06 Japanese 07 Russian 08 Ita...

Страница 13: ...References Positions and directions like left right front rear to the right and to the left are with respect to the printer when you see from the front Units of Measurement This manual uses metric un...

Страница 14: ...ury from moving machine parts Caution The caution statements indicate hazards or unsafe practices that result in equipment or property damage They have a triangular symbol with an exclamation mark to...

Страница 15: ...afety and hazard information 3 Installation Contains the information about installation of the main components of printer 4 CLARiTY Operating System Contains the information about CLARiTY operating sy...

Страница 16: ...encies Caution EQUIPMENT DAMAGE Read this chapter thoroughly before attempting to install operate service or maintain this equipment Warning PERSONAL INJURY The intended use of this printer is to prin...

Страница 17: ...afely Equipment Safety Guidelines This section contains important safety guidelines pertaining to the operation and handling of the printer and associated equipment Warning PERSONAL INJURY While perfo...

Страница 18: ...s Printhead Installation Guidelines When arranging and positioning the printheads on the production line it is important to make sure that it is possible to replace the cartridges at any time Warning...

Страница 19: ...and handling of printer supplies inks cleaning solutions Warning PERSONAL INJURY Wear safety glasses with side shields or equivalent eye protection when handling ink If it splashes on your eyes flush...

Страница 20: ...idiary Wolke office or their local Wolke distributor Safety Warnings for Wolke m600 touch Printer Some additional warnings that are specific to the Wolke m600 touch printers are described in this sect...

Страница 21: ...secured to avoid chance of movement into walkways and becoming a trip hazard Warning PERSONAL INJURY There will be sections of the Wolke m600 touch control board that will be permanently powered via...

Страница 22: ...touch printer is supplied with warning symbols for power supply If any part of these symbols become damaged worn or removed they must be immediately replaced Medical Emergencies This section provides...

Страница 23: ...Integral Parts and Accessories Delivery of Parts Remove all parts from the cardboard box and remove the packaging material Avoid damaging the components when using sharp objects to open the packaging...

Страница 24: ...wer supply All communication and power supply cables are connected directly to the controller The controller is supplied with a standard mounting bracket Printheads The blue printhead is suitable for...

Страница 25: ...m600 touch Operator Manual Connector Cables The printhead cable is available with straight connectors or with right angled plug on one side Figure 3 2 Printheads Figure 3 3 Connector Cable from Print...

Страница 26: ...three or four heads to install on the underside of the printheads Ink Cartridge Ink cartridges are available with a range of ink types for the different substrates Product Sensor The product sensor an...

Страница 27: ...ibre The optical fibre is fitted between the product sensor and controller Accessories Protective Caps for Cartridges The protective caps protect the nozzle plate from mechanical damage and from dryin...

Страница 28: ...ad mounting is suitable for all printhead versions The adjusting unit allows the printheads to be finely adjusted for perfect print images Adapter Plate and Spacer Plate The adapter plate and the spac...

Страница 29: ...f the product position Deflector and Locating Wheel The deflector is an alternative for the locating wheel Both of these components facilitate initial distance compensation to ensure optimum print qua...

Страница 30: ...e controller Measuring Wheel for Shaft Encoder The shaft encoder measuring wheels for different conveyor belt surfaces are shown in Figure 3 15 Resilient Shaft Encoder Mount The resilient mount ensure...

Страница 31: ...y for printing state green The warning beacon is operated via the 24 V interface Serial Interface Cable and Ethernet Cable The serial interface cable and the ethernet data cable are used for data tran...

Страница 32: ...3 20 Note The ink cartridge is inserted and conventional photoelectric cell is used in the printhead in this illustration for explanatory purposes For more information refer the Service Manual 1 Conn...

Страница 33: ...printhead is short and uses the lower version of head plate with cable outlet at the bottom see Figure 3 21 The green printhead is long and uses the lower version of head plate with cable outlet at th...

Страница 34: ...the mounting lugs at the bottom it can be integrated even deeper in the machine Positioning of Printhead The different printheads positions after the installation are as shown in Figure 3 24 Note It...

Страница 35: ...00 touch Operator Manual Printhead Arrangement Figure 3 25 Wolke m600 touch with Four Printheads 1 1 All on one side 2 Two each on the left and right 3 Three on the left and one on the right 4 At the...

Страница 36: ...the cartridges can be replaced at any time without any danger Note When planning the installation please note that the optimum distance between the nozzle plate on the cartridge and the print material...

Страница 37: ...ar products used in the production process This also avoids overheating of the printhead the photoelectric cell and the cartridge as a result of being installed too close to sources of process heat Ph...

Страница 38: ...once 3 When taking the measurements please note that the two upper ends of the optical fibre have to be inserted in the photoelectric cell later 4 Leave a sufficient length of the optical fibre to pla...

Страница 39: ...with nut and serrated lock washer into the head plate Make sure that the optical fibre is aligned flush with the bottom of the head plate Lock with the nut Figure 3 30 Cutter for Optical Fibre Figure...

Страница 40: ...thead The cutout on the underside of the head plate points in the direction of movement of the belt 8 Insert the optical fibre in the photoelectric cell and fasten it with the quick release fastener C...

Страница 41: ...ed screws and latch the photoelectric cell onto the installation mount 10 Insert the connector of the photocell cable into the socket on the printhead provided to this effect and tighten the connector...

Страница 42: ...to the print material Turning the trimmer in clockwise direction increases the sensitivity Turning the trimmer in counterclockwise direction reduces the sensitivity Adjust the sensitivity every time...

Страница 43: ...ject 1 Set the D ON L ON selector switch to the L ON position 2 Set the FINE TURBO selector switch to the FINE position 3 Set the sensitivity to the minimum Turn the trimmer until the indicator is wit...

Страница 44: ...is point B Note If the function indicator red LED glows without an object the indicator must be switched off turn trimmer counterclockwise Then turn the trimmer in clockwise direction again until the...

Страница 45: ...ss in the conveyor belt or starting and stopping of production the use of an external shaft encoder is recommended The shaft encoder must ideally be mounted to run on the conveyor close to the printer...

Страница 46: ...ing a different shaft encoder refer to the Service Manual for more information Optionally a resilient shaft encoder can be used for optimum contact between the shaft encoder and the conveyor belt This...

Страница 47: ...ed of the conveyor should change the length of the image printed will either increase or reduce accordingly Installation of the Mounting System Optional The mounting system for single head mounting al...

Страница 48: ...inthead assembly is available in lengths of 400 or 600 mm The mounting adapter for gold coloured printheads is shown in Figure 3 40 The mounting adapter for a gold printhead assembly is available in a...

Страница 49: ...adapter for a blue printhead assembly is available in a length of 200 mm The mounting adapter for a gold printhead assembly is available in a length of 200 mm Installation of the Parallelogram Option...

Страница 50: ...he possible positions of the parallelogram Description of functions The springs included in delivery have different tensile strengths The different attachment positions are for weight compensation for...

Страница 51: ...ect position and thereby facilitates initial distance compensation which reduces impact on the material The choice between the deflector and locating wheel depends on the specific application How to I...

Страница 52: ...tion of the Parallelogram Optional Rev AB Wolke m600 touch Operator Manual 2 Fasten the adapter and spacer plate two size M3 screws 15 mm max long 3 Screw on the installation mount 4 Attach and connec...

Страница 53: ...RiTY controller can be mounted in any convenient location provided that the maximum lead length of 10 m is not exceeded The mounting brackets are connected to the controller with the help of knobs The...

Страница 54: ...the cable parallel to any frequency converters or servo motor cables Figure 3 48 shows the connection of the connector cable from the printhead to the controller Warning PERSONAL INJURY The controller...

Страница 55: ...tting started with the CLARiTY CLARiTY is an icon based operator control system It has an easy to use touch screen and most areas of the display are active that is touching an area on the screen is li...

Страница 56: ...information about the status of the consumables like printing ink Print Position Permits the user to set the product delay parameters Product delay is the time between the start of the product trigger...

Страница 57: ...to select the required job from the list Using the Tools Page Touch the Tools icon on the home page to access the tools page Figure 4 2 The Tools page allows the user to access the following pages Se...

Страница 58: ...lke m600 touch Operator Manual Working with Setup Page Navigate to Tools Setup Figure 4 3 The Setup page allows you to access the following parameters Printhead Consumables Control e g time date langu...

Страница 59: ...millimeter per second mm s Vertical Print Density Allows the user to set the print resolution Printhead 1 4 Allows the user to set the product delay direction of product travel print resolution and p...

Страница 60: ...gure 4 5 Consumables page enables the user to purge the printheads Purge Printhead 1 4 Allows the user to purge the printhead For more information refer How to Purge Printhead on page 5 16 Working wit...

Страница 61: ...screen if touching the screen does not accurately locate the correct CLARiTY button or Icon The printer requests the user to touch several crosses which are displayed on the screen one after the other...

Страница 62: ...rking with Diagnostics Navigate to Tools Diagnostics Figure 4 7 The diagnostics page allows you to access the following pages Printhead Consumables Control for example software versions system informa...

Страница 63: ...Printhead Diagnostics Navigate to Tools Diagnostics Printhead Figure 4 8 The Printhead diagnostics page allows the user to access the following parameters Printhead 1 4 Horizontal Print Density Vertic...

Страница 64: ...user can view the different printhead settings like product direction horizontal and vertical print densities number of defective nozzles and head attached status Horizontal Print Density Navigate to...

Страница 65: ...head Inputs Figure 4 10 The Inputs Diagnostics page allows the user to access the following parameters Input Configuration Displays the usage of inputs 1 6 and the status of line inputs 0 3 Print sign...

Страница 66: ...encoder parameters Figure 4 12 on page 4 12 Encoder Speed Shows the actual real time speed of the object being measured by the encoder Print Speed Shows the print speed Encoder Type Shows the current...

Страница 67: ...the input Printhead 1 4 Product Detect Shows the sensor setting to detect the product at printhead level 48 Volts Supply Displays the available voltage near the 48 V supply 24 Volts Supply Displays t...

Страница 68: ...shows the status of a physical output on the printer Touching the Toggle button allows the user to force the state of an output Open or Off which is useful for diagnostic purposes External Relay and...

Страница 69: ...om the Timings page Job Selection Time ms Indicates the time taken in selecting the last job from the moment the image was confirmed to being ready to print Job Data Update Time ms Indicates the total...

Страница 70: ...ss the number of cartridges used in the printer Cartridge 1 2 3 and 4 This screen shows the current value of different cartridge parameters to help you understand the status of the cartridge Navigate...

Страница 71: ...wing parameters can be accessed in this page Versions Displays the software versions of the various software components installed in the printer The most important number displayed is the Software Par...

Страница 72: ...uipment reference information Communications Touch Communications on the Control dialog box Communications dialog box appears The following parameters appears in the dialog box Communication Port 1 Di...

Страница 73: ...rator Manual Image Update Queue Allows the queue of print jobs to be updated where a number of print jobs have been sent to the printer Working with Database Navigate to Tools Databases Figure 4 21 Fi...

Страница 74: ...uch Service Manual Part Number WLK462325 Note If you do not want to have password protection you can select None option Password control can be set up as per the user requirement When the user tries t...

Страница 75: ...Rev AB Password Protection 4 21 Wolke m600 touch Operator Manual Figure 4 22 Password Screen...

Страница 76: ...ettings Configure the job settings How to Insert the Cartridge into the Printhead To insert the cartridge into the printhead do the following tasks Note Make sure that the printer is turned off 1 Remo...

Страница 77: ...al 3 Press the cartridge inside towards the back in a straight line see Figure 5 2 4 Secure the cartridge to the printhead by pressing the locking lever down see Figure 5 3 on page 5 3 Figure 5 1 Inse...

Страница 78: ...ong lasting high print quality How to Turn ON the Printer To turn ON the printer do the following tasks 1 Make sure that the ink cartridge is available and inserted correctly 2 Make sure that all the...

Страница 79: ...page appears Note Following successful boot up and on the first start up the system configuration wizard starts and the user is asked to set up the system Follow the on screen instructions and refer...

Страница 80: ...troller but power is OFF to the printhead s Note If the print sensor is activated accidentally the printer will not operate as the sensor and encoder input are ignored during the shutdown status When...

Страница 81: ...ARiTY controller is mounted it may be necessary to rotate the screen image by 180 degrees To change the screen orientation proceed as follows 1 Navigate to Tools Setup Control Control page appears Fig...

Страница 82: ...trol System Configuration The System Configuration dialog box appears Follow the instructions provided by the System Configuration Wizard and touch Next when ready to progress In case of an error pres...

Страница 83: ...nfigure the number of printheads and print trigger 2 Touch Next to select the number of printheads The number of printheads ranges from 1 4 The following dialog box Figure 5 10 on page 5 8 appears 3 S...

Страница 84: ...printheads together as required Note Select No if the image is required to be printed by each individual printheads 4 Select Next to configure the individual or grouped printheads 5 Configure the dire...

Страница 85: ...duct detect mode If an external print sensor is selected set up the product size and spacing 7 Choose the required line speed type and follow online instructions Note If the line speed is selected as...

Страница 86: ...r each printhead 9 Touch Next to complete system configuration To finish configuring the printer select a job to print Note To setup the printer without using the Configuration Wizard see How to Set t...

Страница 87: ...8 1 and clear as required before continuing 5 To enable the printer to print press the green Start button Note Changing the status to OFFLINE mode provides power to the printhead and starts monitorin...

Страница 88: ...pon activation of the display to query the password for the screensaver If a user was logged on before the screensaver came ON then on reactivation the user will be asked to re verify password The def...

Страница 89: ...touch the status bar The printer returns to the OFFLINE state How to Select and Print the Test Job A test image can be printed to check if the printed image is of acceptable quality To select and pri...

Страница 90: ...3 Touch OK the printer selects the job ready for print Select the ON icon or status bar to enable printing Trigger the printer to print How to Setup the Printhead Settings To setup or adjust the print...

Страница 91: ...en appears Note Alternatively select the print position icon on the home page to access registration delay screen 2 Input the required Registration Delay Alternately use the or buttons Figure 5 22 to...

Страница 92: ...head Horizontal Print Density Select the appropriate print density value and touch OK to confirm 6 Navigate to Tools Setup Printhead Vertical Print Density Select the appropriate print density value a...

Страница 93: ...n a new file is created in CLARiSOFT the corresponding number of print fields is defined by the user One printhead corresponds to one print field The job can be user defined within this print field no...

Страница 94: ...number of print fields that were set in Number of printheads Each field is an individual sub image and the image can be edited through the sub image screen see Figure 5 25 All like head 1 All the prin...

Страница 95: ...and 2 example two sided carton printing In this case only two fields will be available for entering the print data The text entered there applies equally to heads 1 2 and 3 4 see Figure 5 26 Note For...

Страница 96: ...em Settings To set up the printer without using the System Configuration Wizard proceed as follows Navigate to Tools Setup Control from the Home Page The Control page appears Figure 5 27 Touch the req...

Страница 97: ...le Fields Touch to Edit Quick Position Edit Changing the position or appearance of the print Deleting a job from the database Setting Up Counters Reverse Print Replacing the Ink Cartridge Production A...

Страница 98: ...ome page 2 This will display a preview of the job as shown in Figure 6 2 3 To magnify the image on the screen double touch on the image to zoom in and zoom out If you are satisfied that the job is dis...

Страница 99: ...ob file can be downloaded from the PC to the following locations Directly into the printer To USB memory stick Download Job File from the Personal Computer to the Printer 1 Connect the null modem cabl...

Страница 100: ...esktop 4head_elipse ciff appears on the Title Bar in the Print window 3 Click the Current Image button When CLARiSOFT connects to the printer a status box appears Once the communication is complete a...

Страница 101: ...ss see Figure 6 5 5 Remove the null modem cable after the job is downloaded completely The job file exists on the board memory of the printer Download a Job from the PC to USB Memory Stick Note To dow...

Страница 102: ...erator Manual 2 On the File menu click Job Download see Figure 6 6 The Download window appears see Figure 6 7 on page 6 6 3 Select the correct printer name from the Printer Type see Figure 6 7 Figure...

Страница 103: ...nt to File from Image Options 5 Select the memory device location and the file s for example current image file or database record you want to print Note The Print What options will not display until...

Страница 104: ...Wolke m600 touch Operator Manual 9 Click the OK button to continue The job information is compiled and downloaded to the USB memory stick during this process see Figure 6 10 Figure 6 9 Confirmation Wi...

Страница 105: ...n in Figure 6 11 appears This process saves the file to the USB memory stick The job information that is sent to the printer enables the printer to identify the logos fonts used and image rotation Cau...

Страница 106: ...t on the CLARiTY Operator Interface Figure 6 12 To download a job from the USB device proceed as follows 1 Use the Print to File option within CLARiSOFT to download the Image CIFF file into a root dir...

Страница 107: ...4 5 Touch on the job you require the file size is displayed Using the buttons in the bottom of the page You can either edit the job or send a file to the local database or cancel the job from the USB...

Страница 108: ...ore printing the job Refer User Editable Fields on page 6 12 for information on how to change it To exit the job selection menu at any stage without making any changes touch the Cancel button User Edi...

Страница 109: ...lows 1 When a job is selected the list of user editable fields in the job are displayed 2 Touch the required field from the list to select it the first one in the list is automatically selected The de...

Страница 110: ...re 6 17 c The keypad functions the same way as the keypad on a computer Make the necessary changes to the information For date fields do the following tasks d Touch the data window to display the Cale...

Страница 111: ...checked the user interface shows you the preview of the image 6 At the preview perform one of the following If you are satisfied with the image and you want to run the new job touch OK Products will b...

Страница 112: ...ser editable fields highlighted Note Only jobs that have user editable fields can be edited using Touch to Edit feature These are set up in CLARiSOFT during message creation 4 To edit a user field tou...

Страница 113: ...the user field as required and touch OK 6 If there is a second user field repeat the steps 4 and 5 7 Touch OK after editing all the required user fields The job will be updated in the printer and dis...

Страница 114: ...the user can use the Quick Position Edit feature Note Quick Position Edit feature is turned off by default and needs to be activated in Clarity Configuration Manager 1 Select the Current Job Details...

Страница 115: ...Select the required field to re position opens the X position edit screen see Figure 6 24 on page 6 19 Quick Position Edit allows each field to be positioned as required in both X and Y axis Note Left...

Страница 116: ...need to navigate to Tools Diagnostics Control to access Image Update Queue Note The changes made to the job using this feature are saved How to Delete a Job from the Jobs Database To remove jobs that...

Страница 117: ...ist of jobs The job image appears in the preview window Ensure that the job is the one that you want to delete 5 Touch Delete to delete the job 6 Confirm the job to be removed Figure 6 27 7 Touch Yes...

Страница 118: ...r status Counter status defines the starting value for the counter The starting value can be entered as variable data by the user The maximum counter value is 999 999 999 The counter value will be sto...

Страница 119: ...happens next Roll over counter The counter starts again at the value specified under Counter start value Stop printer Printing stops when the end value is reached Alarm Function The Counter alarm is...

Страница 120: ...QR Code GS1 Databar Composite Line Select Mode If the Line Selection is enabled on the controller you can assign a specific job to the correct line To assign the correct job to the correct line do the...

Страница 121: ...elect Line 1 Figure 6 29 b Select the correct job from the job list and touch OK c You can preview the assigned job Figure 6 30 d Touch OK and Home Page appears The job selected is shown on the Line S...

Страница 122: ...age Figure 6 31 b Remove Line Assignment page appears with the following choices Figure 6 32 To disable a production line select Disable To allow the product to go out without printing select No Print...

Страница 123: ...hapter provides information on setting the following Input Installation Job Input Settings In case of reverse printing an input is configured to be used to control the printing direction Refer to the...

Страница 124: ...referred direction How to Replace the Ink Cartridge If the ink cartridge needs to be replaced proceed as follows 1 Touch the individual cartridges on the home screen This will display the consumables...

Страница 125: ...the ink level 2 Touch Replace Cartridge The power is turned off to the cartridge to allow the safe replacement of the cartridge Ensure that the following screen is displayed before continuing 3 Remove...

Страница 126: ...ng lever item 2 Figure 6 37 back and insert the cartridge item 3 5 Press the cartridge inside towards the back in a straight line see Figure 6 38 6 Secure the cartridge to the printhead by pressing th...

Страница 127: ...artridges are used adjust the ink level by selecting Adjust Ink Level Enter the percentage of ink remaining in the cartridge Note While adjusting the ink level care must be taken to ensure that the co...

Страница 128: ...Configuration Manager The logging mode can be set to None Normal or Advanced Navigate to Tools Diagnostics Control Note Production Audit Log appears in the menu when the logging mode is set to either...

Страница 129: ...chine events only see Table 6 1 The following machine events are logged CLARiTY Started s w version PCB serial no CLARiTY Exit Power Failure detected Fault Warning raised Fault Name Fault Warning clea...

Страница 130: ...lled with name of the user performing the change when advanced passwords are turned on Parameter change Param Name old and new value CLARITY Clone restored File name CLARITY Archive restored File name...

Страница 131: ...empting any maintenance or repair on any part of the product disconnect the printer from the main power supply and isolate the printer from any external energy sources including other connected equipm...

Страница 132: ...fore reinserting the cartridges or if the print image has deteriorated visibly Before replacing the ink cartridge check it visually for leakage Make sure ink does not leak Check the contact film visua...

Страница 133: ...uses are the only user serviceable parts in the power supply unit To replace the mains fuse proceed as follows 1 Using a small screw driver press and turn the fuse holder anti clockwise and remove the...

Страница 134: ...cking characteristics after the printer has not been used for a while This is done by purging out a few drops of ink before the actual printing process begins To purge the printheads when not in produ...

Страница 135: ...f necessary replace the head plate Check the function of the cartridge locking lever As Required If necessary replace the locking lever Cable Check all screw fastened plug and socket connectors for ti...

Страница 136: ...aft Encoder Measuring Wheel Aluminum with Napped Rubber For type B D Encoders WLK610531 8 pole connector cable for encoder type B D 3m angular at encoder straight at controller WLK610532 8 pole connec...

Страница 137: ...ad Data Cable 5 metre WLK504768 TIJ HP Printhead Data Cable 8 metre WLK504769 TIJ HP Printhead Data Cable 10 metre WLK504770 TIJ HP Printhead Data Cable 3 metre 90 d WLK504771 TIJ HP Printhead Data Ca...

Страница 138: ...e Clear the message from the display sometimes the message clears automatically when the fault is corrected and sometimes you have to clear it by touching the Clear button Reading a Fault Message or W...

Страница 139: ...what to do about them touch the red or yellow area in the status window at the top of the CLARiTY display Clearing a Fault Message or Warning The instructions in this section provides information on h...

Страница 140: ...to read more details about the fault 3 Read the details of the fault and the on screen instructions that tell you what to do about the fault 4 When you have corrected the fault the Clear button is act...

Страница 141: ...en parameterized in the system settings Connect the photoelectric cell to a printhead as defined in the printer settings or adjust the printer settings Setting up the Printer on page 5 7 The photoelec...

Страница 142: ...mbient temperature and the air humidity Remove the cartridge and clean the nozzles It is recommended that you use a microfiber cloth to clean them For optimum cleaning results dampen the cloth slightl...

Страница 143: ...the belt Prints are made without the shaft encoder The product speed set in the system settings is different to the actual product speed Please check the actual product speed and adjust accordingly T...

Страница 144: ...rows are not aligned at exactly 90 to the print direction Align the printheads exactly The nozzle rows must be aligned at exactly 90 to the print direction Use the installation aid during installatio...

Страница 145: ...and the Wolke m600 touch switches to OFFLINE mode when this value is reached Change the specifications for the job A limited print run has been specified in the job settings Change the specifications...

Страница 146: ...ror No Report on CLARiTY Operator Interface Status E1001 Count Limit Reached One or more of the counters in the image has reached the end value set in the image design Please select a new job and touc...

Страница 147: ...en CLARiTY and the printer have been lost check the cabling Fault E3016 Printhead Volts Error Fault E3024 24 Volt Error The 24 volts supply is not in the working range Power the printer OFF and ON to...

Страница 148: ...cation Identifier contains non numeric data correct in CLARiSOFT Warning E1205 Invalid Job File Application Identifier Length Incorrect Application Identifier 23 requires a length digit correct in CLA...

Страница 149: ...tion Aborted The operation of the printer has been stopped by the host control system Fault E1300 Slave Printer Absent Communications between the Master printer and the Slave have been lost check cabl...

Страница 150: ...the Wolke m600 touch previously to STOP Insert a cartridge Start the printer Individual contacts of the cartridge are not connected electrically to the printhead electronics Clean the cartridge conta...

Страница 151: ...agnostic screens show the current value of different parameters which help you in troubleshooting the printer To access the diagnostics screen Navigate to Tools Diagnostics Figure 8 4 For more informa...

Страница 152: ...Drawings 9 1 9 Specifications This chapter contains the following topics Technical drawings Technical specifications System specifications Terminals Technical Drawings Printhead Blue Figure 9 1 Print...

Страница 153: ...9 2 Technical Drawings Rev AB Wolke m600 touch Operator Manual Printhead Red Figure 9 2 Printhead Dimensions...

Страница 154: ...Rev AB Technical Drawings 9 3 Wolke m600 touch Operator Manual Printhead Green Printhead Gold Figure 9 3 Printhead Dimensions Figure 9 4 Printhead Dimensions...

Страница 155: ...9 4 Technical Drawings Rev AB Wolke m600 touch Operator Manual Sensor Figure 9 5 Sensor Dimensions...

Страница 156: ...Rev AB Technical Drawings 9 5 Wolke m600 touch Operator Manual Sensor with Installation Mount Figure 9 6 Sensor Dimensions...

Страница 157: ...chnical Drawings Rev AB Wolke m600 touch Operator Manual Adapter Plate for Sensor Spacer Plate for Sensor for use with a Locating Wheel Figure 9 7 Adapter Plate Dimensions Figure 9 8 Spacer Plate Dime...

Страница 158: ...Rev AB Technical Drawings 9 7 Wolke m600 touch Operator Manual CLARiTY Controller Figure 9 9 CLARiTY Controller Dimensions 244 mm 92 mm 170 mm 9 6 inches 6 69 inches 3 62 inches...

Страница 159: ...s Table 9 1 lists the technical specifications of the printhead Technical Specification Length L in mm Width W in mm Height H in mm Weight in grams Printhead blue 75 205 30 298 the view shows jet plat...

Страница 160: ...A System Specifications Description Operator Interface Full colour LCD touch panel CLARiTY Interface Job selection and database support as standard WYSIWYG print preview Operator Interface Languages L...

Страница 161: ...ing and External Communications Component External Data Communication RS232 point to point communications Ethernet 10 100 base TX network communications Binary and ASCII Comms Protocols and Windows an...

Страница 162: ...per revolution Four different drive discs are available for the shaft encoder If the measurement wheel is positioned directly on the product conveyor belt the resultant values are as shown in Table 9...

Страница 163: ...able 9 6 lists the connector pin functions for shaft encoder socket Plastic smooth 63 66 mm 12 500 Pin No on the Wolke m600 touch Function Values I O A B GND 0 V DC O C Output signal A I D GND jumpere...

Страница 164: ...m another manufacturer can be used instead of the standard type from Wolke at any time However any such shaft encoder must have exactly the same values as those set out in Terminals on page 9 11 Follo...

Страница 165: ...ceive incorrect speed information In the print image this is apparent in stretching in the print direction and an offset at the printhead transition points Another problem occurs whenever heavy produc...

Страница 166: ...ing Purging Line Select Line Select mode allows the controller to hold multiple jobs in RAM which in turn allows the user to select the jobs for printing Line selection mode allows up to 16 jobs to be...

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