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WITT-GASETECHNIK GmbH & Co KG 

Salinger Feld 4-8  

:   +49 (0)2302 89010 

www.wittgas.com 

Gas Safety- & Control Equipment 

D-58454 Witten 

Fax: +49 (0)2302 89013 

[email protected] 

 

4.2 

Applications for the gas mixer 

The gas mixer is used for the intermittent generation of gas mixture from two different gases. 

A receiver (see technical data section 9) must be connected after the gas mixer, if not already pro-
vided. It is possible to continuously draw mixed gas from 0 to the maximum mixed gas output (see 
technical data Section 9) without any change to the precision of the mixing. 

The gas mixer is only suitable for the application area specified in the technical data (Section 9)
The information in Section 3 of this manual and the related safety instructions are to be observed. 

4.3 

Functional description of the gas mixer 

 

 Note!  
The functional description is given with the aid of the enclosed function schemes (see Sec-
tion 9)
. You will also find the numbers for the symbols on the function scheme on the com-
ponents themselves. With the aid of the list of symbols and the function scheme, you can 
identify components in the gas mixer. 

The individual gases are supplied separately to the system via the correspondingly marked gas 
connections with filters 

(1,2)

 and inlet pressure monitoring (

PvDu

 and 

GB

 version). 

A mixed gas receiver with safety valve is connected after the gas mixer. Please see the technical 
data (Section 9) for the volume. If this is not the case, the customer is obliged to install an appro-
priate mixed gas receiver after the gas mixer; it is to be possible to continuously draw gas mixture 
from 0 to the max. gas mixture output from the mixed gas receiver. 

In the case of the 

PvDu

 and 

GB

 versions, the unit is equipped with inlet pressure monitoring that is 

automatically activated when the power supply to the unit is switched on.  
If the inlet pressure for one of the gases drops below the permitted minimum pressure, then the 
green LED for this gas goes out on the alarm module 

(81)

. In addition the alarm is also indicated on 

the LCD display. In the case of the 

GB

 version the solenoid valve 

(27)

 also closes and the audible 

alarm device 

(84)

 emits an audible warning signal. 

 

 Note!  
The production of mixed gas is only interrupted on the GB version. 

By means of a constant pressure regulator unit, comprising the pressure regulator 

(13)

 and the pi-

lot pressure regulator 

(15)

, the gases to be mixed are set to a constant pressure. This ensures that 

the mixture ratio remains constant with reducing pilot gas pressure, however the mixed gas flow is 
reduced. 

 

 Note!  
In the case of the loss of the pilot gas, the production of mixed gas is automatically  
interrupted. 

The required mixture ratio is set at the proportional mixing valve 

(24)

 in vol.-%. 

The mixed gas then flows through a pressure switch or pressure transmitter / solenoid valve com-
bination 

(29,27)

 into the receiver. The receiver pressure can be read on the gauge 

(28)

If the receiver pressure drops to the minimum due to the drawing of gas, the solenoid valve 

(27) 

in 

the outlet on the gas mixer

 

opens and the receiver is filled with mixed gas to the maximum receiver 

pressure. For the factory setting of the receiver pressure, please see the technical data (Section 9). 

In the case of the MG100 and MG 200 versions is inside the mixer a metering valve 

(30)

 for open-

ing the connection to a separate analyser (if supplied). 

Optionally a temperature monitor is located in the mixed gas outlet (see chapter 7.7). 

4.3.1 

Technical data on the gas mixer 

Please see the enclosed data sheet for the technical data on the gas mixer (see Section 9). 

PvDu 

GB 

Содержание MG 100-2ME

Страница 1: ...T GASETECHNIK GmbH Co KG 2016 all rights reserved Instruction Manual for WITT Gas Mixer MG 50 100 200 2ME MG 50 100 200 2ME PvDu MG 50 100 200 2ME GB Issue 29 04 2016 This issue is not subject to chan...

Страница 2: ...for setting up 13 5 3 Safety instructions for installation 13 5 4 Installation of the pipes 14 5 5 Electrical installation 15 5 5 1 Connection of the floating contacts 15 6 Commissioning and operation...

Страница 3: ...Co KG Salinger Feld 4 8 49 0 2302 89010 www wittgas com Gas Safety Control Equipment D 58454 Witten Fax 49 0 2302 89013 witt wittgas com 8 Concise instructions on operation 26 8 1 Switching on 26 8 2...

Страница 4: ...ot for get to state your company your name and your telephone number Our address is WITT GASETECHNIK GmbH Co KG Salinger Feld 4 8 D 58454 Witten Tel 49 0 2302 89010 Fax 49 0 2302 89013 You can of cour...

Страница 5: ...d of the list of symbols and function scheme you can identify components in the gas mixer 2 3 Rights to this manual This manual is the copyright of WITT GASETECHNIK GmbH Co KG Without the prior writte...

Страница 6: ...ure regulators Both chambers in the dome loaded pressure regulator are subjected here to a gas the pilot gas this results in exactly the same pressures being established at the outlets of the dome loa...

Страница 7: ...suffi cient gas inlet pressure even if it is not used in the mixing process itself Pilot pressure regulator The pressure to be applied to the dome loaded pressure regulator is adjusted on the pilot p...

Страница 8: ...ly persons who have been instructed on the operation of the system and who have read and understood this manual are permitted to use the system Observe national technical regulations on the handling o...

Страница 9: ...areas with an explosion hazard In the case of unauthorised unapproved changes modifications or conversions to the gas mixer the guarantee is void 3 2 Gas mixer with oxygen Caution In the case of the u...

Страница 10: ...ie in the mixed gas outputs The gas mixer is specified in more detail by further additions Please see the information in the en closed technical data for the specification of your gas mixer see Sectio...

Страница 11: ...and GB versions the unit is equipped with inlet pressure monitoring that is automatically activated when the power supply to the unit is switched on If the inlet pressure for one of the gases drops be...

Страница 12: ...version the solenoid valve 27 also closes and the audible alarm device 84 emits an audible warning signal Note For more information see separate manual of the alarm module 4 4 1 Technical data on the...

Страница 13: ...nstallation Caution Prior to initial commissioning and after changes repairs or expansion of the system unit the safety checks required by DGUV Regulation 3 reference to DIN VDE 0100 DIN VDE 0701 DIN...

Страница 14: ...leaned pipe system If higher soiling is expected additional fine filter must be installed by customer These filters must be designed for the pressure and gas flow necessary for the mixing system Willi...

Страница 15: ...electrical circuit diagram must be per formed in accordance with VDE 0100 Observe following instructions Note The usage of cables that are not approved can result in irreparable damage to the cables i...

Страница 16: ...vent pipe Open the gas supply pipe for the gas that is not used as the pilot gas adjust the inlet pressure see technical data and observe the inlet pressure gauge Open the gas supply pipe for the gas...

Страница 17: ...ousing to check the inside components 6 3 Operating the gas mixer Once you have placed the gas mixer in operation as described in Section 6 2 and checked for leaks to atmosphere proceed as follows Ope...

Страница 18: ...If the OK LEDs are illumi nated then the associated gas pressure is adequate and there is no alarm condition Note In the event of alarm only the channels marked with the gas types are of importance Ch...

Страница 19: ...section of the supply pipe too small Filter in the inlet blocked The inlet pressure has dropped below the min Cylinder regulators are designed for flow setting not pressure setting See instructions on...

Страница 20: ...x value switching point check cor rect setting of pressure switch first Solenoid valve faulty Contact WITT GASETECHNIK See manual alter setting of pressure switch according to data indicated in manual...

Страница 21: ...ot gas Leave the gas safely flow away through the vent pipe and observe the inlet pressure gauge till there is no pressure Shut off the gas supply for the pilot gas Leave the remaining pressure to saf...

Страница 22: ...tructions for servicing and maintenance Caution The gas mixer may only be opened by authorised trained personnel Caution During all maintenance and repair work the applicable national health and safet...

Страница 23: ...insulation All piping tubing and fittings shall be tested and proved leak tight on a regular schedule with inert gas document this check Only approved test methods shall be used e g use of leak detec...

Страница 24: ...ice is to be simulated every six months by means of insufficient pressure Proceed as follows Switch on the unit electrically If there is no gas pressure or the gas pressure is below the minimum pressu...

Страница 25: ...the reset must be done manually or occurs automatically see technical data Manual reset standard If the mixed gas temperature exceeds the set minimum temperature for at least 3 5 C proceed as followin...

Страница 26: ...G200 see the special hints for setting the proportional mixing valve in Sec 6 3 1 On the proportional mixing valve set the required mixed gas composition in vol Turn the pilot pressure regulator to th...

Страница 27: ...x 49 0 2302 89013 witt wittgas com 9 Appendices Technical data Parts list Projection drawing if existing Function scheme Electrical circuit diagram Symbol key for function schemes Manual for receiver...

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