Maintenance
1903
−
1/A1
Winterthur Gas & Diesel Ltd.
3.4
Apply Tension
Note: Start with the tie rods in the middle
of the engine a
−
a, then b
−
b etc).
1) Put the two (or four) pre-tensioning
jacks (94180,
) on the tie rods (1).
2) Apply a tension of 100 bar, refer to
.
3) Use the rod (94005
−
6) to tighten the
round nuts (2).
4) Record the length of the tie rods at L.
5) Apply a pressure of 1500 bar.
6) Tighten the round nuts (2).
7) Record the extension of the tie rod (4)
at L1.
Note: The extension
D
L of the tie rod (1)
must be 8.5 mm (L1
−
L).
8) Release the pressure in the
pre-tensioning jacks (94180).
9) Remove the pre-tensioning jacks
(94180).
10) Apply a layer of Molykote paste G to
the thread of the tie rod (1) and the
round nut (2) prevent corrosion.
11) Do step
) to step
) for the remaining
tie rods (1).
4.
Completion
1) Attach the protection covers (2,
)
to the tie rods (3) with the screws (1).
2016
Tension Checks and Replacement Procedure
Fig. 3
e
c
a
b
d
f
g
e
c
a
b
d
f
g
WCH03622
TIE ROD
ELONGATION
L
L1
L
L
L
L1
L1
L
L
Note:
There are two tie rods
at locations a
−
a, b
−
b,
c
−
c, e
−
e and f
−
f.
There is one tie rod at
locations d
−
d and g
−
g.
94180
1
2
WCH03621
94005
−
6
WCH03621
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