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6

 Maintenance

Do the maintenance to keep the door safe and reliable. Refer to the maintenance

schedule.

Caution:
Only use WINEL genuine spare parts or parts advised by WINEL

Note:
• All bushes used in hinges and/or cleats are maintenance-free bushes that

do NOT require lubrication.

• WINEL BV can offer you a service contract. For example, the doors can be

examined and, when necessary, serviced every 3 – 5 years by a service

engineer of WINEL BV.

6.1

 Maintenance schedule

Monthly (depending on the frequency of use):
Examine the parts that follow. If any bearing bush is worn, replace it.
• Hinges
• Handle
• Cleats
Examine the rubber gasket. If you see cracks or other visual damage, replace the rubber

gasket.

6.2

 Maintenance tasks

6.2.1

 Replace the rubber gasket

Procedure

1. Remove the old rubber gasket.
2. Remove the remainder of the glue.
3. Apply glue to the gutter (A) and the

new gasket (B). Refer to the

instructions of the glue manufacturer.

4. Install the new rubber gasket.

Closing requirements

1. Make sure that the hinges and cleats

are adjusted correctly to make sure

that the door is watertight:
a. Adjust the hinges. Refer to

section 

Adjust the hinges

 on

page 14.

b. Adjust the cleats. Refer to

section 

Adjust the cleats

 on page 14.

A

B

Maintenance

19 - 001 - 29.05.2020

13

Содержание Musketeer

Страница 1: ...Installation Operation Maintenance Manual Musketeer Door Watertight Version 1 0 Date May 2020...

Страница 2: ...Contact information WINEL BV Dr A F Philipsweg 55 9403 AD Assen P O box 70 9400 AB Assen The Netherlands Tel 31 0 592 366060 Fax 31 0 592 340833 E mail info winel nl www winel nl 2...

Страница 3: ...insurance and acceptance 8 4 1 1 Delivery 8 4 1 2 Insurance 8 4 1 3 Acceptance 8 4 2 Recommendations for handling and unpacking 8 4 3 Storage 9 4 3 1 Warehouse storage 9 4 3 2 On board storage 9 4 4...

Страница 4: ...copying and recording for any purpose without the express written authorisation by WINEL BV WINEL BV continuously improves its products therefore the designs and specifications in this manual are subj...

Страница 5: ...nore safety features Performing proper maintenance and service to the system will prevent most of the malfunctioning Small malfunctions must be solved immediately if not this might lead to severe dama...

Страница 6: ...factory tested and adjusted as far as possible On site installation is therefore limited to welding of the frame into ship construction and adjustment of cleats hinges 3 2 Product description 3 2 1 Ov...

Страница 7: ...with the handle or hand wheel on the door from both sides The handle or hand wheel operates the latching device When the door is closed and latched correctly the compression of the gasket makes the do...

Страница 8: ...e is damage or if parts are missing immediately report this to the sales department of WINEL BV 4 2 Recommendations for handling and unpacking General Use a fork lift or a hoist to transport the palle...

Страница 9: ...r assembly at the correct side of the bulkhead Make sure to protect the parts from damage caused by work in the vicinity of the parts Re pack or cover the door assembly and the other parts in order to...

Страница 10: ...resses in the door Make sure that the heat dissipation into the door is as little as possible Refer also to the instruction on the door Weld also the backside of the doorframe by interrupted welding R...

Страница 11: ...1 5 3 4 6 2 9 12 10 15 19 13 24 7 22 18 16 20 14 23 8 21 17 11 A 4 5 37 5 75 A 4 5 Cut in Plate Clear Opening Clear Opening Cut in Plate A 4 5 A 4 5 D 10 D 2 5 Installation 19 001 29 05 2020 11...

Страница 12: ...ertical position 2 Open the door 5 2 Close the door Procedure 1 Close the door Make sure that nothing gets trapped between the door and the frame 2 Set the handle in the horizontal position 3 Make sur...

Страница 13: ...hat follow If any bearing bush is worn replace it Hinges Handle Cleats Examine the rubber gasket If you see cracks or other visual damage replace the rubber gasket 6 2 Maintenance tasks 6 2 1 Replace...

Страница 14: ...es 6 2 3 Adjust the cleats Note The rubber gasket must be compressed 3 4 mm to make the door watertight Procedure 1 On all cleats turn the hexagonal nut A a quarter of a turn a Clockwise to increase t...

Страница 15: ...hinge part at the frame 9 Place the new bushes D into the hinge part of the door 10 Carefully place the door in the correct position to assemble the door and frame parts of the hinges 11 Install the h...

Страница 16: ...has insulation remove the cover plate and the insulation 3 Remove these parts a Pillar bolt A b Socket bolt B c Handle C 4 Remove the internal mechanism 5 Replace the bearing bush A and the seal B 6...

Страница 17: ...on frame door rubber gasket musketeer system door frame is bent Complete system door rubber gasket and frame Repair and or replace damaged pieces and or parts Then ad just cleating system and hinges...

Страница 18: ...reference ship Spare parts Article code Description Picture Minimum order Length Quantity multiple of minimum order length 9552 1010 4220 1 Door seal 42 5x20 4 mm shore 30 EPDM including 100ml Bison T...

Страница 19: ...552 1510 6011 Assembly end cleat For splash weather tight LH door 8mm except GRP 421 100 03 2000 9552 1530 9010 10 Assembly end corner piece For splash weather tight LH door except GRP 421 100 03 6000...

Страница 20: ...9552 1530 9020 10 Assembly end corner piece For splash weather tight LH GRP door 425 100 03 3500 9552 1510 3055 Assembly cleat For splash weather tight RH GRP door 8mm 426 200 03 1000 9552 1510 6055...

Страница 21: ...426 200 03 1000 9552 1510 6095 55 Assembly end cleat For RH water tight heavy door 20mm steel 426 200 03 2000 9552 422 000 03 9000 Subassembly pillar bolt For 8mm cleat 422 000 03 9000 9552 426 000 03...

Страница 22: ...hinge 9552 000 04 0001 9552 000 04 0002 Spare set for GRP WINEL hinge 425 000 04 2500 1 9552 1513 20 Cleat axle for GRP WINEL musketeer system only as complete set Supplied with sealing for thread 425...

Страница 23: ...ECIFICATION SHEET Rev 0 Splash Weather and Watertight Musketeer Doors 9552 1513 40 1 M16 Axle for heavy 20mm cleat 55 00 03 02 9552 55 99 01 01 Proximity switch mounting set bolted version 9552 55 99...

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