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7

 Trouble shooting

Warning:
Always read the safety instructions §2 of the manual before trouble shooting.
Do not endanger people and the environment. Obey the safety instructions.

Fault

Possible cause

Check

Remedy

Door cannot be

opened or closed with

handle

Bolts in cleating sys-

tem come loose

Cleating system

Place new bolts/nuts
(apply locking fluid)

Safety bolt of handle is

broken

Safety bolt operating

handle

Place new bolt
(apply locking fluid)

Door does not close

well

Damage on frame,

door, rubber gasket,

musketeer system,

door frame is bent

Complete system,

door, rubber gasket

and frame

Repair and/or replace

damaged pieces

and/or parts. Then ad-

just cleating system

and hinges

Door is leaking

Rubber gasket is com-

pressed too little

Rubber gasket, cleat-

ing and hinges

Replace rubber gasket

and/or adjust cleating

system and hinges

Damage on frame,

door, rubber gasket,

musketeer system,

door frame is bent

Complete system,

door, rubber gasket

and frame

Repair and/or replace

damaged pieces

and/or parts. Then ad-

just cleating system

and hinges

Door not operating cor-

rect and/or to heavy

Rubber gasket is com-

pressed too much

compression of the

rubber gasket when

door is closed and

latched

Adjust cleating system

and hinges

No grease on wedges Wedges

Apply grease to wedg-

es

Sticking of handle in

bush

Handle

Disassemble handle

and clean or replace

handle and/or bushes

Cleating rod is bended Cleating system

Repair or replace dam-

aged parts

Damage on frame,

door, rubber gasket,

musketeer system,

door frame is bent

Complete system,

door, rubber gasket

and frame

Repair and/or replace

damaged pieces

and/or parts. Then ad-

just cleating system

and hinges

Paint on system parts

Parts that should not

been painted for paint

Remove the paint

If the problems cannot be solved using the instructions in the manual, contact WINEL

After-sales department.

Trouble shooting

19 - 001 - 29.05.2020

17

Содержание Musketeer

Страница 1: ...Installation Operation Maintenance Manual Musketeer Door Watertight Version 1 0 Date May 2020...

Страница 2: ...Contact information WINEL BV Dr A F Philipsweg 55 9403 AD Assen P O box 70 9400 AB Assen The Netherlands Tel 31 0 592 366060 Fax 31 0 592 340833 E mail info winel nl www winel nl 2...

Страница 3: ...insurance and acceptance 8 4 1 1 Delivery 8 4 1 2 Insurance 8 4 1 3 Acceptance 8 4 2 Recommendations for handling and unpacking 8 4 3 Storage 9 4 3 1 Warehouse storage 9 4 3 2 On board storage 9 4 4...

Страница 4: ...copying and recording for any purpose without the express written authorisation by WINEL BV WINEL BV continuously improves its products therefore the designs and specifications in this manual are subj...

Страница 5: ...nore safety features Performing proper maintenance and service to the system will prevent most of the malfunctioning Small malfunctions must be solved immediately if not this might lead to severe dama...

Страница 6: ...factory tested and adjusted as far as possible On site installation is therefore limited to welding of the frame into ship construction and adjustment of cleats hinges 3 2 Product description 3 2 1 Ov...

Страница 7: ...with the handle or hand wheel on the door from both sides The handle or hand wheel operates the latching device When the door is closed and latched correctly the compression of the gasket makes the do...

Страница 8: ...e is damage or if parts are missing immediately report this to the sales department of WINEL BV 4 2 Recommendations for handling and unpacking General Use a fork lift or a hoist to transport the palle...

Страница 9: ...r assembly at the correct side of the bulkhead Make sure to protect the parts from damage caused by work in the vicinity of the parts Re pack or cover the door assembly and the other parts in order to...

Страница 10: ...resses in the door Make sure that the heat dissipation into the door is as little as possible Refer also to the instruction on the door Weld also the backside of the doorframe by interrupted welding R...

Страница 11: ...1 5 3 4 6 2 9 12 10 15 19 13 24 7 22 18 16 20 14 23 8 21 17 11 A 4 5 37 5 75 A 4 5 Cut in Plate Clear Opening Clear Opening Cut in Plate A 4 5 A 4 5 D 10 D 2 5 Installation 19 001 29 05 2020 11...

Страница 12: ...ertical position 2 Open the door 5 2 Close the door Procedure 1 Close the door Make sure that nothing gets trapped between the door and the frame 2 Set the handle in the horizontal position 3 Make sur...

Страница 13: ...hat follow If any bearing bush is worn replace it Hinges Handle Cleats Examine the rubber gasket If you see cracks or other visual damage replace the rubber gasket 6 2 Maintenance tasks 6 2 1 Replace...

Страница 14: ...es 6 2 3 Adjust the cleats Note The rubber gasket must be compressed 3 4 mm to make the door watertight Procedure 1 On all cleats turn the hexagonal nut A a quarter of a turn a Clockwise to increase t...

Страница 15: ...hinge part at the frame 9 Place the new bushes D into the hinge part of the door 10 Carefully place the door in the correct position to assemble the door and frame parts of the hinges 11 Install the h...

Страница 16: ...has insulation remove the cover plate and the insulation 3 Remove these parts a Pillar bolt A b Socket bolt B c Handle C 4 Remove the internal mechanism 5 Replace the bearing bush A and the seal B 6...

Страница 17: ...on frame door rubber gasket musketeer system door frame is bent Complete system door rubber gasket and frame Repair and or replace damaged pieces and or parts Then ad just cleating system and hinges...

Страница 18: ...reference ship Spare parts Article code Description Picture Minimum order Length Quantity multiple of minimum order length 9552 1010 4220 1 Door seal 42 5x20 4 mm shore 30 EPDM including 100ml Bison T...

Страница 19: ...552 1510 6011 Assembly end cleat For splash weather tight LH door 8mm except GRP 421 100 03 2000 9552 1530 9010 10 Assembly end corner piece For splash weather tight LH door except GRP 421 100 03 6000...

Страница 20: ...9552 1530 9020 10 Assembly end corner piece For splash weather tight LH GRP door 425 100 03 3500 9552 1510 3055 Assembly cleat For splash weather tight RH GRP door 8mm 426 200 03 1000 9552 1510 6055...

Страница 21: ...426 200 03 1000 9552 1510 6095 55 Assembly end cleat For RH water tight heavy door 20mm steel 426 200 03 2000 9552 422 000 03 9000 Subassembly pillar bolt For 8mm cleat 422 000 03 9000 9552 426 000 03...

Страница 22: ...hinge 9552 000 04 0001 9552 000 04 0002 Spare set for GRP WINEL hinge 425 000 04 2500 1 9552 1513 20 Cleat axle for GRP WINEL musketeer system only as complete set Supplied with sealing for thread 425...

Страница 23: ...ECIFICATION SHEET Rev 0 Splash Weather and Watertight Musketeer Doors 9552 1513 40 1 M16 Axle for heavy 20mm cleat 55 00 03 02 9552 55 99 01 01 Proximity switch mounting set bolted version 9552 55 99...

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