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21

60706-211/J

TROUBLESHOOTING

WARNING

Never jump start these units. Jump starting these units with 

low or bad batteries will cause permanent damage to the 

engine control module.

UNIT WILL NOT CRANK WHEN THE POWER FAILS

  1. Engine module not in the “Auto” mode.

  2. Transfer switch control board not closing the contacts,

  3. Low or dead battery, must hold 12 Volts during 

  cranking.

  4. Incorrect wiring between transfer switch and 

  generator.

  5. Loose or dirty battery terminals.

  6. Defective engine control module (ECM).

  7. Defective starter.

  8. Defective start solenoid.

  9. Defective start/stop control in the transfer switch.

  10. ATS panel in fault from previous run cycle.

  11. Blown 2 Amp fuse on generator control panel.

  12. Blown 10 Amp fuse on generator control panel.

  13. Defective starter/fuel solenoid relay(s).

ENGINE WILL NOT CRANK USING START BUTTON ON THE 

GENERATOR

  1.Low or dead battery, must hold 12 Volts during 

  cranking.

  2. Blown 2 Amp fuse on generator control panel.

  3. Blown 10 Amp fuse on generator control panel.

  4. Loose or dirty battery terminals.

  5. Defective engine control module (ECM).

  6. Defective starter.

  7. Defective start solenoid.

  8. Locked up engine generator set.

  9. Defective starter/fuel solenoid relays.

ENGINE CRANKS BUT WILL NOT START

  1. Improper fuel pressure being delivered to unit.

  2. Fuel supply shut-off.

  3. Fuel supply empty.

  4. Defective spark plug.

  5. Defective engine ignition module.

  6. Dirty air cleaner filter

  7. Defective fuel solenoid valve.

  8. Low Voltage from battery to fuel solenoid, must hold 

    12 Volts during cranking.

  9. Oil in the bottom of the air cleaner from crankcase 

  breather.

  10. Defective starter/fuel solenoid relay(s).

ENGINE START AND THEN STOPS - Fault icon comes on

  1. Engine is low on oil

  2. No AC output from generator to engine stop crank 

  circuit.

ENGINE WILL NOT COME UP TO SPEED AFTER IT STARTS

  1. Insufficient fuel volume getting to the unit.

    a. Fuel line too small.

    b. Low fuel pressure.

  2. AC short circuit.

  3. Wiring to the ATS panel crossed and shorted.

  4. Unit is overloaded. Check load amperage.

ATS PANEL WILL NOT TRANSFER TO EMERGENCY SUPPLY

  1. No AC generator out put from generator.

  2. See Automatic Transfer Switch Manual.

ATS PANEL WILL NOT PULL IN ON NORMAL POWER

  1. See Automatic Transfer Switch Manual.

NO AC OUTPUT FROM GENERATOR

  1. Defective diodes.

  2, Defective voltage regulator.

  3. Defective rotor.

  4. Defective stator.

  5. Defective exciter rotor.

  6. Defective exciter stator.

  7. AC short in the input leads.

  8. Defective/Open breaker.

  9. Wiring error.

Содержание PSS8B2F

Страница 1: ...o contact us concerning this unit it will help us to respond to your needs faster MODEL _________________________________________________ SERIAL NUMBER _________________________________________ PURCHA...

Страница 2: ...WITCH ENGINE GENERATOR SET ENGINE MAINTENANCE MAINTENANCE SCHEDULE TROUBLESHOOTING 22 OUTLINE DRAWING 23 PAD LAYOUT DRAWING 24 AC WIRING SCHEMATIC 24 AC AND DC GENERATOR SCHEMATIC 25 SOLAR CONTROL PAN...

Страница 3: ...t must be mixed with fresh air A Operate only in well ventilated areas B Never operate indoors including attached garages C Never operate the unit in such a way as to allow exhaust gases to seep back...

Страница 4: ...er option derate 30 and note the circuit breaker derates to 25 Amp FUEL CONSUMPTION Natural Gas 1000 BTU FT LP Vapor 2520 BTU FT CF HR 132 63 BTU HR 132 000 158 760 GAL HR N A 1 6 Based on full load o...

Страница 5: ...ment The ATS also contains the power failure sensing circuitry necessary to start and stop the engine generator set The transfer switch is also equipped standard with a 3 second start delay and a 15 s...

Страница 6: ...crankcase the first time use the dipstick A in following image to ensure that you do not over fill the crankcase The full oil level mark on the dipstick is depicted in the following image as B Oil is...

Страница 7: ...satisfactory system installation The information in this manual is offered only as a guide to finalizing your installation plans WARNING PERSONAL INJURY The enclosures on these units can become very...

Страница 8: ...rimary to the low pressure regulator Consult your local fuel supplier for your exact requirements The appropriate line size from the following table is then installed from the low pressure regulator t...

Страница 9: ...Natural gas Ref 2 3 4 Unit off Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Starting Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz No load Line PSI 7 11 in 4 6 oz 7 11 in 4 6 oz Full load Line PSI 7 11 in 4 6 oz...

Страница 10: ...sh off immediately with water 3 If electrolyte contacts the eyes flush immediately and thoroughly with water Seek immediate medical attention 4 Spilled electrolyte is to be washed down with an acid ne...

Страница 11: ...be fused for 15 Amps Terminal block connections have been provided in the customer connection area of the engine generator set See following diagram NOTICE The battery tender is not intended to recha...

Страница 12: ...als L3 L7 The neutral leads from all three locations are connected to the isolated terminal lugs on the sidewall of the cabinet This terminal block is labeled NEUTRAL and the terminal lugs are mounted...

Страница 13: ...through 9 These terminals will accept 22 14 AWG stranded wire It is recommended that you use 16 AWG for distances up to 200 feet You need to run two 2 wires from the engine generator set to the transf...

Страница 14: ...y Deep Sea Electronics Model 3110 is used on this generator set See following picture and look for more information stated within this manual MANUAL OPERATION Press and release the red Stop Reset butt...

Страница 15: ...hanging the exercise without a load will be discussed later Be sure that conditions are safe to do this operation BYPASS TIME DELAY Use this button to cancel the active time delay or exercise period s...

Страница 16: ...art and run the exerciser must be reset after the power is restored The ASCO 185 has settings that can be changed for various applications The dipswitch options are explained in the ASCO 185 Operator...

Страница 17: ...17 60706 211 J SEQUENCE OF OPERATION UTILITY FAILURE...

Страница 18: ...Auxiliary inputs can be user configured and will display he message as written by the user Fail to Start The engine has not fired after the preset number of start attempts Fail to Stop The module has...

Страница 19: ...The fault must be removed and the Stop Reset button pressed to reset the module The icon will appear flashing in the display MODULE DISPLAY TIMER ICON When the module is controlling the engine startin...

Страница 20: ...il level must always be checked before the engine is started Refer to page 7 of this manual for instructions on checking the oil level Take care to remove any dirt or debris from around the oil plug b...

Страница 21: ...ked up engine generator set 9 Defective starter fuel solenoid relays ENGINE CRANKS BUT WILL NOT START 1 Improper fuel pressure being delivered to unit 2 Fuel supply shut off 3 Fuel supply empty 4 Defe...

Страница 22: ...22 60706 211 J 36 50 28 00 29 75 36 00 27 375 28 375 OUTLINE DRAWING...

Страница 23: ...23 60706 211 J PAD LAYOUT DRAWING 11075 00 20 60706 211 ENGINE GENERATOR SET PAD LAYOUT...

Страница 24: ...24 60706 211 J AC WIRING SCHEMATIC...

Страница 25: ...25 60706 211 J 11075 00 22 60706 211 AC AND DC GENERATOR SCHEMATIC AC AND DC GENERATOR SCHEMATIC...

Страница 26: ...26 60706 211 J EXTERNAL RECEPTACLE ASSEMBLY IF EQUIPPED SOLAR CONTROL PANEL IF EQUIPPED...

Страница 27: ...27 60706 211 J SOLAR PANEL ASSEMBLY IF EQUIPPED...

Страница 28: ...does not cover travel time mileage or labor for removal or re installation of WINCO product from its application Normal wear and tear Costs of rental equipment WINCO does not warrant engines Engines a...

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