Winco DR20I4-/1 Series Скачать руководство пользователя страница 16

16

OPM-135/C

TROUBLESHOOTING TABLE

Problem

Possible Causes

Unit will not crank when 
power fails

Digital genset not in AUTO

Transfer control switch not in 

  AUTOMATIC position

Incorrect wiring between ATS 

  and genset

Defective control relay in ATS

Fuse(s) blown in the DSE7310

Defective DSE7310

Loose or dirty battery terminals

Defective starter

Defective start solenoid

Low/dead battery

Engine won’t crank

Low/dead battery

Blown DC fuses

Defective DSE7310

Defective key switch

Loose or dirty battery terminals

Defective starter

Defective start solenoid

Locked up engine genset

Defective engine harness

Improper battery voltage to 

  start solenoid, fuel pump, or 

  fuel solenoid

Engine cranks but will not 
start

Improper fuel delivery to the unit

Fuel supply shut off

Fuel tank empty

Air in the fuel system

Engine fuel solenoid has not 

 opened

Defective fuel pump

Defective fuel solenoid

Defective engine harness

Improper battery voltage to fuel 

  pump or fuel solenoid

Engine starts, then stops and 
alarm light comes on

Engine oil pressure is low

Engine has high water 

 temperature

Engine has overspeed

Engine has gone into overcrank

No output from AC generator

Loss of speed signal

Loss of run signal

Engine will not come up to 
speed after it starts

Insufficient fuel volume getting to 

the unit

  1. Too small of fuel line

  2. Fuel racks not open properly

Governor is defective

AC short in generator 

 components

ATS will not transfer 
to Emergency Supply 
(generator)

No AC generator output

Defective ATS control board. 

  See ATS manual 

Circuit breaker open or defective

ATS will not re-transfer to 
normal power

Proper power line not available at 

  line terminals in ATS panel

Defective ATS control board. 

  See ATS manual

No AC output from generator Defective diode

Defective voltage regulator

Defective rotor

Defective stator

Defective exciter rotor

Defective exciter stator

AC short in the output leads

Defective/open generator output 

 breaker

Wiring error

    protective liquid (ISO 4113) and introduce the liquid by 

    pressurizing the circuit and driving the engine for 

    approx. 2 min. after excluding injection system 

  operation.

The operation required can be completed by directly 

polarizing terminal 50 of the electric starter motor with 

positive voltage equal to that of the nominal system voltage, 

using the designated conductor.

  5. Nebulize the 30/M protective oil in a quantity of 

    approx. 130 g (10 g per liter of displacement) in the 

    turbocharger intake inlet, during the engine turning 

    operation described in the previous paragraph.

  6. Close all of the engine’s intake, discharge, ventilation 

    and bleeding holes with plugs or seal them with 

  adhesive 

tape.

  7. Drain the residual 30/M protective oil from the sump, 

    which can be used for an additional 2 preparations.

  8. Place warning notices of ENGINE WITHOUT OIL on the 

    engine and dashboard.

NOTE: When storing in  cold regions, make sure the 

coolant and engine oil are in conditions suitable to the 

environment. Also, when starting the engine after it has 

been stored, make sure that there is no snow or foreign 

matter that could interfere with engine startup, and 

rotating parts are not frozen.

MAINTENANCE SCHEDULE

Checks In Period of Use

Frequency

Check for water in the fuel filter

Daily

Check Air-Restriction Indicator on Filter Daily
Engine Oil Level

Daily/Prior to Use

Engine Coolant Level

Daily/Prior to Use

Planned Maintenance

Frequency

Tension and Condition Check of 

Ancillary Belt

500 Hours

Engine Oil Replacement

250 Hours

Oil Filter Replacement

500 Hours

Fuel Filter Replacement

500 Hours

Clean Radiator

500 Hours

Air Filter Replacement

1250 Hours

Extraordinary Maintenance

Frequency

Ancillary Belt Replacement

3000 Hours

Turbocharger Visual Inspection

1500 Hours

Alternator Visual Inspection

3000 Hours

Clean/Replace Radiator Cap

3000 Hours

Engine Coolant Replacement

3000 Hours

NOTE: Some operating conditions may require more 

frequent maintenance intervals.

Содержание DR20I4-/1 Series

Страница 1: ...AL 1 DEG ANGULAR 9 15 2016 ZJF COPY YOUR MODEL AND SERIAL NUMBER HERE No other WINCO generator has the same serial number as yours If you should ever need to contact us on this unit it will help us to...

Страница 2: ...FILTER CLEANING RADIATOR CHANGING THE FUEL FILTER STORAGE MAINTENANCE SCHEDULE TROUBLESHOOTING TABLE 16 ENGINE HARNESS SCHEMATIC 17 WIRING SIZE TABLE 17 DSE7310 WIRING DIAGRAM 18 WIRING DIAGRAMS 19 LI...

Страница 3: ...k exhaust gas asphyxiation or fire Please read all safety instructions carefully before installation or use Keep these instructions handy for future reference Take special note and follow all warnings...

Страница 4: ...everal of the major components also have their own individual data plates providing additional information to document build data for warranty and replacements parts Be sure to have the main WINCO uni...

Страница 5: ...enerator for operation take a couple of minutes to ensure the unit you have received is the correct model and review the specification pages in this manual to ensure that this unit meets your job requ...

Страница 6: ...aller The factory weather enclosures are acoustical housing intended for outdoor installation only Factory weather enclosed units are not intended to be used indoors and no support is available to ass...

Страница 7: ...pipe to aid your installation Ensure proper alignment with the generator The flex can be eliminated if it is pushed to one side to make a connection The most direct path possible should be used to ge...

Страница 8: ...ert the wire into the larger circular hole B Remove the screwdriver to secure the wire into place A B A C ELECTRICAL CONNECTIONS NOTICE CLASS 1 WIRING METHODS ARE TO BE USED FOR ALL FIELD WIRING CONNE...

Страница 9: ...ries of remote accessories that can help provide useful information to operators These accessories communicate over the DSE Net Terminal blocks are wired to the distribution panel to aid in installati...

Страница 10: ...must be clean and tight Depending on your battery type check the electrolyte in the battery periodically to be sure it is above the plates Never allow the battery to remain in a discharged condition...

Страница 11: ...N PERSONAL INJURY Only check oil when the engine is not running and is at a low temperature in order to avoid the risk of burns 1 Remove the dipstick and ensure the oil level is between the Min and Ma...

Страница 12: ...AC On three phase panels the G2 voltage level should also be checked ON 240 VOLT DELTA SYSTEMS BE SURE YOU KNOW WHERE THE HIGH VOLTAGE WILD LEG IS IT MUST BE IN THE SAME LOCATION ON THE LINE SIDE AS I...

Страница 13: ...not connected to a battery charger A solar charger kit is the easiest way to always maintain the battery during storage in mobile applications The supplied battery charger can be plugged in to an exte...

Страница 14: ...O NOT dispose or allow oil to seep into the ground or sewer systems doing so will cause environmental damage CHANGING OIL FILTER The filter must be replaced when the lubricant oil is changed Only use...

Страница 15: ...iquid in accordance to local codes DO NOT dispose or allow liquid to seep into the ground or sewer systems doing so will cause environmental damage CLEANING RADIATOR The surfaces of the radiator come...

Страница 16: ...citer stator AC short in the output leads Defective open generator output breaker Wiring error protective liquid ISO 4113 and introduce the liquid by pressurizing the circuit and driving the engine fo...

Страница 17: ...418 431 458 480 519 550 572 585 50 68 86 100 118 137 155 177 205 237 264 291 319 346 391 432 473 487 505 532 560 605 642 669 683 8 6 4 3 2 1 1 0 2 0 3 0 4 0 250 300 350 400 500 600 700 750 800 900 100...

Страница 18: ...18 OPM 135 C DSE7310 WIRING DIAGRAM...

Страница 19: ...WIRING DELTA SINGLE PHASE 120 240 VOLTS SINGLE PHASE AC WIRING 4 LEAD WIRING DIAGRAMS 24 60708 165 THREE PHASE AC WIRING HIGH AND LOW WYE THREE PHASE LOW WYE 120 208 VOLTS THREE PHASE HIGH WYE 277 480...

Страница 20: ...omponent of the product that is no longer manufactured or available Additionally WINCO Inc will not be liable for any engine replacement that may require an emissions tier level change THERE ARE NO EX...

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