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Installation and operating instructions Wilo-Rexa NORM 25

MAINTENANCE AND REPAIR English

1. 

Have a qualified electrician disconnect the motor 

from the mains.

2. 

Drain the residual fluid through the drainage 

screw on the hydraulics.

Caution: Collect the fluid in a suitable tank and 

dispose of it properly.

3.  To remove the pump, you have to loosen the 

screwed connections on the suction and pressure 

ports as well as the floor fixation on the base

-

plate.

4.  Attach the lifting equipment to the corresponding 

attachment points.

Bare shaft version: To do this, you first have to 

attach the enclosed transport shackle to the 

suction port.

The pump can then be removed from the operat-

ing space.

5.  The operating space must be cleaned thoroughly 

after the hydraulics is removed, and any drips 

must be wiped up.

7.3.  Return delivery/storage

For shipping, the parts must be packed in tear-

proof plastic bags of sufficient size in such a 

manner that they are tightly sealed and leak-

proof.

For return delivery and storage, please also 

refer to the “Transport and storage” section!

7.4.  Disposal

7.4.1. 

Operating fluid

Oils and lubricants must be collected in appropri-

ate containers and properly disposed of in terms 

of EC Directive 75/439/EEC as well as in compli

-

ance with the provisions of sections 5a and 5b 

of the German Waste Act or the applicable local 

laws.

7.4.2.  Protective clothing

Protective clothing worn for cleaning and main-

tenance work is to be disposed of in accordance 

with the German Waste Code TA 524 02 and 

EC Directive 91/689/EEC.

7.4.3.  Product

Proper disposal of this product will avoid damage 

to the environment and risks to personal health.

• 

Use the services of public or private waste dis-

posal companies, or consult them for the disposal 

of the product or parts thereof.

• 

For more information about proper disposal, 

please contact your local council or waste 

disposal office or the supplier from where you 

obtained the product.

8.  Maintenance and repair

RISK of fatal injury due to electrical current! 

There is a risk of fatal injury from electric 

shock when working on electrical devices. 

With all maintenance or repair work, the 

motor must be disconnected from the mains 

by a qualified electrician and secured against 

being switched on again without permission.

NOTICE 

Also note all the information regarding  

maintenance and repair in the operating and 

maintenance manual for the motor and the 

coupling!

• 

Before any maintenance or repair work, the pump 

must be deactivated as described in the “Shut-

down/disposal” chapter.

• 

After maintenance or repair work, the hydraulics 

must be installed and connected as described in 

the “Installation” chapter.

• 

The pump must be switched on as described in 

the “Commissioning” chapter.

Note the following:

• 

All maintenance and repair work must be carried 

out by the Wilo customer service, authorised 

service workshops or qualified personnel with the 

greatest of care and in a safe workplace. Proper 

protective clothing is to be worn.

• 

This manual must be available to and observed 

by the maintenance staff. Only maintenance 

and repair work described in this manual may be 

carried out.

Any other work and/or alterations to the con-

struction must only be carried out by the Wilo 

customer service!

• 

When working in enclosed spaces, it’s imperative 

that the respective local protection measures be 

observed. A second person must be present for 

safety reasons. 

• 

Only lifting equipment that is in a technically 

perfect condition and lifting gear that has been 

officially approved may be used for lowering and 

raising the pump. The max. permissible bearing 

capacity must never be exceeded!

Make sure the lifting gear, wire rope and safety 

devices of the lifting equipment are in perfect 

working order. Work may only commence if 

the lifting equipment has been checked and is 

found to be in perfect working order. If it is not 

inspected, there is a risk of fatal injury!

• 

If flammable solvents and cleaning agents are 

used, fire, naked flames and smoking are prohib

-

ited.

• 

Pumps that pump liquids hazardous to health 

must always be decontaminated. In addition, 

make sure that no gases that are hazardous to 

health form or are present.

If injuries are caused by fluids or gases that 

are hazardous to health, apply the first-aid 

Содержание Wilo-Rexa NORM

Страница 1: ...6081510 02 04 2021 WH Pioneering for You Wilo Rexa NORM RexaNorm RE en Installation and operating instructions...

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Страница 4: ...Fig 4 8 2 4 7 5 3 1 6 Fig 5 1 Rexa NORM M15 77 2140 1400 370 790 860 370 36 29...

Страница 5: ...Fig 1 150 0 3 1060 2100 2 6 900 0 3 900 0 3 1010 0 3 Fig 5 2 Rexa NORM M15 84 Fig 5 3 RexaNorm RE 25 74E RE 25 93D 1640 1060 290 600 660 36 29 290...

Страница 6: ...Fig 5 4 Rexa NORM M25 61 M30 41 Fig 5 5 Rexa NORM M50 21 26 665 665 665 26 150 26 26 2300 1010 1060 765 765 765 26 198 26 26 26 1450 1500 2691...

Страница 7: ...Fig 7 Fig 6 A A A A 2 4 4 5 5 5 5 5 5 3 1 S1 S1 X X Y Y Z Z Fz Mz My Mx Fy Fx...

Страница 8: ...Fig 9 Fig 8 2 3 1 2 4 5 3 1...

Страница 9: ...Fig 11 Fig 10 F2 F1 M1 M2...

Страница 10: ...Fig 13 Fig 12 D D L...

Страница 11: ...delivery 17 3 9 Accessories 17 4 Transportation and storage 17 4 1 Delivery 17 4 2 Transportation 17 4 3 Storage 17 4 4 Return delivery 18 5 Installation 18 5 1 General 18 5 2 Installation types 18 5...

Страница 12: ...iod is stipulated in the General Terms and Conditions Any deviations must be contractually agreed 1 4 3 Spare parts add ons and modifications Only genuine spare parts from the manufacturer may be used...

Страница 13: ...ng instructions in a language which the personnel can under stand Make sure that personnel are suitably trained for the specified work Ensure that safety and information signs mounted on the device ar...

Страница 14: ...ibility that people can come into contact with the motor and the fluid the connection must be equipped with an additional residual current device RCD The hydraulics must always be earthed In a standar...

Страница 15: ...n various standards are used as a basis for operating assembling and dismantling the pump 2 12 CE marking The CE marking is attached to the rating plate for the pump 3 Product description The pump is...

Страница 16: ...ulics must not be operated in an explo sive atmosphere 3 4 Operation with frequency converters Operation on a frequency converter is possible NOTICE Also note all the information in the operating and...

Страница 17: ...oted on the freight documentation 4 2 Transportation Only use lifting gear which is legally designated as such and officially approved The lifting gear must have sufficient bearing capacity so that th...

Страница 18: ...In order to prevent damage to the device or seri ous injury during installation the following points must be observed Installation work assembly and installation of the pump may only be carried out by...

Страница 19: ...to the baseplate using shackles Carrying straps wire ropes and plastic ropes or chains may be used as lifting equipment Bare shaft version The lifting equipment must be attached using a loop Chains m...

Страница 20: ...ons for information on concrete quality edge dis tances and curing times Install the pump 1 Check suction and pressure side pipeline system for tight fit The pipeline system must be self supporting i...

Страница 21: ...structions from manufacturer 4 Fasten the lifting equipment to the attachment points 5 Loosen the motor fixation on the baseplate 6 Slowly raise the motor by 1 2 mm 0 04 0 08 in 7 Place alignment plat...

Страница 22: ...aling chamber monitoring Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This value must approach infinity If the values are low...

Страница 23: ...E Also note all the information in the operating and maintenance manual for the motor Operation on a frequency converter is possible The following parameters must be observed The standard speed of the...

Страница 24: ...st measuring point M1 top side of bearing housing vertical vibration 2 Place the measuring point on the second meas uring point M2 laterally on the bearing housing horizontal vibration 3 The measured...

Страница 25: ...risk of fatal injury from electric shock when working on electrical devices With all maintenance or repair work the motor must be disconnected from the mains by a qualified electrician and secured aga...

Страница 26: ...de for sealing chamber monitoring if applicable Oil change in the sealing chamber Check the leakage chamber for leaks NOTICE If sealing chamber monitoring is installed the maintenance interval corresp...

Страница 27: ...ent temperature and the electrical connection for the pencil electrode has to be disconnected in the switchgear The monitoring device can then be checked with an ohmmeter The following values should b...

Страница 28: ...runs freely again 2 The sealing chamber monitoring optional has interrupted the electric circuit operator related See fault Mechanical seal leak sealing chamber monitoring reports a fault or shuts dow...

Страница 29: ...defective Replace the mechanical seal and contact the plant Further steps for troubleshooting If the points listed here do not rectify the fault contact the Wilo customer service They can help you as...

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Страница 32: ...Pioneering for You WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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