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Installation and operating instructions Wilo-Rexa NORM 21

INSTALLATION English

Alignment hydraulics/motor and coupling 

checking

The pump has been aligned at the factory. During 

transportation or installation, however, there may 

be impairments. For the pump to run properly, the 

alignment of the hydraulics/motor and the coup-

ling must be checked and adjusted if necessary.

NOTICE 

The hydraulics are fixed by the connection to 

the pipeline system. Therefore, the motor must 

always be aligned with the hydraulics!

Fig. 7.: Check alignment 

1 Coupling connection on the hydraulics side
2 Coupling connection on the motor side
3 Coupling spacer
4 Lamellae package
5 Measuring point

1.  Dismantle coupling guard

 -

Loosen the screws of the floor plate on the 

coupling guard and remove the floor plate.

 -

Loosen the screws of the coupling guard on 

the baseplate and remove the coupling guard 

upwards.

2.  For checking, the distance between the coupling 

connections on the motor and hydraulics side 

must be measured.

The measured values must not exceed or fall 

below the following values!

Permissible distances

S

1

S

1min

S

1max

11 mm (0.43 in)

10.7 mm (0.42 in) 11.3 mm (0.44 in)

3.  If the measured values are out of tolerance, the 

coupling must be removed, the motor realigned, 

and the coupling reinstalled.

4.  Install the coupling guard

 -

Place the coupling guard from above over the 

coupling on the baseplate and fasten it to the 

baseplate with 4 screws.

 -

Insert the floor plate into the coupling guard 

from below and fasten it to the coupling guard 

with the screws.

5.4.  Align the motor

Fig. 8.: Align motor 

1 Motor
2

Motor fixation

3 Coupling guard
4 Alignment brackets

1.  Dismantle coupling guard.

2.  Dismantle coupling spacer 

» see instructions 

from manufacturer

3.  Install attachment points on the motor 

» see 

instructions from manufacturer

4.  Fasten the lifting equipment to the attachment 

points.

5. 

Loosen the motor fixation on the baseplate.

6. 

Slowly raise the motor by 1-2 mm (0.04-0.08 in).

7.  Place alignment plate underneath

8.  Drain motor

9.  Check alignment.

10.  Reattach the motor to the baseplate and disman-

tle the attachment points.

11.  Reinstall the coupling spacer and align it correctly 

» see instructions from the manufacturer

12.  Install the coupling guard.

5.5. 

Install the motor (if supplied separately)

CAUTION!  Centre of gravity extension! 

The motor can be installed before the pump. 

In this case, there is a centre of gravity exten-

sion of the entire unit. The attached centre of 

gravity marker is then no longer valid. Mate-

rial damage may occur due to the unit tipping 

over. Do not install the motor until the pump 

has been mounted at the installation site.

Fig. 9.: Install motor 

1 Baseplate
2 Motor mounting
3 Motor
4

Motor fixation

5 Coupling guard
6 Alignment brackets

Depending on the size, the motor may be supp-

lied separately. In this case, the motor must be 

installed on the baseplate on-site.

1.  Dismantle coupling guard

 -

Loosen the screws of the floor plate on the 

coupling guard and remove the floor plate.

 -

Loosen the screws of the coupling guard on 

the baseplate and remove the coupling guard 

upwards.

2.  Attach the lifting equipment to the attachment 

points on the motor 

» see instructions from 

manufacturer

3.  Lift the motor and position it over the baseplate

4.  Align the motor with the motor mounting and 

lower it slowly.

5.  Check the alignment of the motor to the pump 

with a straight edge. Max. deviation: 0.1 mm 

(0.04 in).

6.  If the deviation is greater, the motor must be 

aligned with the pump using alignment plates or 

levelling screws.

7. 

If the alignment is correct, fix the motor to the 

baseplate with the fastening screws.

8.  Remove the lifting equipment and dismantle the 

attachment points from the motor. Keep the 

attachment points on the pump for dismantling 

the motor later.

Содержание Wilo-Rexa NORM

Страница 1: ...6081510 02 04 2021 WH Pioneering for You Wilo Rexa NORM RexaNorm RE en Installation and operating instructions...

Страница 2: ...Fig 2 Fig 1 A B 8 9 10 2 4 4 7 5 5 3 1 2 7 1 6 3 6...

Страница 3: ...Fig 3B Fig 3A 1...

Страница 4: ...Fig 4 8 2 4 7 5 3 1 6 Fig 5 1 Rexa NORM M15 77 2140 1400 370 790 860 370 36 29...

Страница 5: ...Fig 1 150 0 3 1060 2100 2 6 900 0 3 900 0 3 1010 0 3 Fig 5 2 Rexa NORM M15 84 Fig 5 3 RexaNorm RE 25 74E RE 25 93D 1640 1060 290 600 660 36 29 290...

Страница 6: ...Fig 5 4 Rexa NORM M25 61 M30 41 Fig 5 5 Rexa NORM M50 21 26 665 665 665 26 150 26 26 2300 1010 1060 765 765 765 26 198 26 26 26 1450 1500 2691...

Страница 7: ...Fig 7 Fig 6 A A A A 2 4 4 5 5 5 5 5 5 3 1 S1 S1 X X Y Y Z Z Fz Mz My Mx Fy Fx...

Страница 8: ...Fig 9 Fig 8 2 3 1 2 4 5 3 1...

Страница 9: ...Fig 11 Fig 10 F2 F1 M1 M2...

Страница 10: ...Fig 13 Fig 12 D D L...

Страница 11: ...delivery 17 3 9 Accessories 17 4 Transportation and storage 17 4 1 Delivery 17 4 2 Transportation 17 4 3 Storage 17 4 4 Return delivery 18 5 Installation 18 5 1 General 18 5 2 Installation types 18 5...

Страница 12: ...iod is stipulated in the General Terms and Conditions Any deviations must be contractually agreed 1 4 3 Spare parts add ons and modifications Only genuine spare parts from the manufacturer may be used...

Страница 13: ...ng instructions in a language which the personnel can under stand Make sure that personnel are suitably trained for the specified work Ensure that safety and information signs mounted on the device ar...

Страница 14: ...ibility that people can come into contact with the motor and the fluid the connection must be equipped with an additional residual current device RCD The hydraulics must always be earthed In a standar...

Страница 15: ...n various standards are used as a basis for operating assembling and dismantling the pump 2 12 CE marking The CE marking is attached to the rating plate for the pump 3 Product description The pump is...

Страница 16: ...ulics must not be operated in an explo sive atmosphere 3 4 Operation with frequency converters Operation on a frequency converter is possible NOTICE Also note all the information in the operating and...

Страница 17: ...oted on the freight documentation 4 2 Transportation Only use lifting gear which is legally designated as such and officially approved The lifting gear must have sufficient bearing capacity so that th...

Страница 18: ...In order to prevent damage to the device or seri ous injury during installation the following points must be observed Installation work assembly and installation of the pump may only be carried out by...

Страница 19: ...to the baseplate using shackles Carrying straps wire ropes and plastic ropes or chains may be used as lifting equipment Bare shaft version The lifting equipment must be attached using a loop Chains m...

Страница 20: ...ons for information on concrete quality edge dis tances and curing times Install the pump 1 Check suction and pressure side pipeline system for tight fit The pipeline system must be self supporting i...

Страница 21: ...structions from manufacturer 4 Fasten the lifting equipment to the attachment points 5 Loosen the motor fixation on the baseplate 6 Slowly raise the motor by 1 2 mm 0 04 0 08 in 7 Place alignment plat...

Страница 22: ...aling chamber monitoring Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This value must approach infinity If the values are low...

Страница 23: ...E Also note all the information in the operating and maintenance manual for the motor Operation on a frequency converter is possible The following parameters must be observed The standard speed of the...

Страница 24: ...st measuring point M1 top side of bearing housing vertical vibration 2 Place the measuring point on the second meas uring point M2 laterally on the bearing housing horizontal vibration 3 The measured...

Страница 25: ...risk of fatal injury from electric shock when working on electrical devices With all maintenance or repair work the motor must be disconnected from the mains by a qualified electrician and secured aga...

Страница 26: ...de for sealing chamber monitoring if applicable Oil change in the sealing chamber Check the leakage chamber for leaks NOTICE If sealing chamber monitoring is installed the maintenance interval corresp...

Страница 27: ...ent temperature and the electrical connection for the pencil electrode has to be disconnected in the switchgear The monitoring device can then be checked with an ohmmeter The following values should b...

Страница 28: ...runs freely again 2 The sealing chamber monitoring optional has interrupted the electric circuit operator related See fault Mechanical seal leak sealing chamber monitoring reports a fault or shuts dow...

Страница 29: ...defective Replace the mechanical seal and contact the plant Further steps for troubleshooting If the points listed here do not rectify the fault contact the Wilo customer service They can help you as...

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Страница 32: ...Pioneering for You WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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