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Installation and operating instructions Wilo-Rexa NORM 23

COMMISSIONING English

6.1.  Electrical components

RISK of fatal injury due to electrical current! 

Improper electrical connections can lead to 

fatal electric shock. Electrical connections 

may only be carried out by a qualified elec

-

trician approved by the local energy supply 

company, in accordance with locally applica-

ble regulations.

The standard motor is connected to the mains, 

and the power supply cables are routed in 

accordance with the operating and maintenance 

manual for the motor and with locally applicable 

regulations.

The pump is properly fixed and earthed.

All monitoring devices are connected, and their 

function has been tested.

6.2.  Direction of rotation monitoring

If the direction of rotation is incorrect, the 

hydraulics will not perform as specified and may 

be damaged. When you look at the hydraulics 

from the front, they must rotate counter- 

clockwise (see direction of rotation arrow on the 

hydraulics). Units delivered from the factory with 

a built-on standard motor require a clockwise 

rotating field to ensure the correct direction of 

rotation. The rotating field can be checked with a 

rotating field tester by a local electrician.

The hydraulics is not suitable for operation with 

a counter-clockwise rotating field!

The electrical connection must be completed in 

accordance with the information in the operating 

and maintenance manual for the motor.

There must be a test run without fluid and with 

the slide valve on the suction side closed! 

If the direction of rotation is incorrect for motors 

with direct starting, 2 phases must be swapped. 

In the case of star-delta motors, the connections 

of two windings must be swapped, e.g. U1 with 

V1 and U2 with V2.

6.3.  Operation in potentially explosive atmospheres

The hydraulics must 

not

 be operated in an explo-

sive atmosphere!

6.4.  Operation with frequency converters

NOTICE 

Also note all the information in the operating 

and maintenance manual for the motor!

Operation on a frequency converter is possible. 

The following parameters must be observed:

• 

The standard speed of the motor must 

not be 

exceeded

.

• 

Continuous duty with a volume flow of Q

opt

 

<0.7 m/s (27 in/s) should be avoided.

• 

The circumferential speed of the impeller must 

not fall below

 a minimum of 13 m/s (42 ft/s). 

NOTICE 

The circumferential speed can be calculated as 

follows: 

v = n · d · π / 60,000

 

Key:

n = speed in rpm

d = impeller diameter in mm

v = circumferential speed in m/s

6.5.  Commissioning

The hydraulics must have been installed properly 

as specified in the “Installation” chapter. This 

must be checked before the system is switched 

on.

The electrical connection must have been com-

pleted in accordance with the information in the 

operating and maintenance manual for the motor.

6.5.1.  Before activating

Check the following points:

• 

The pump is suitable for use under the specified 

operating conditions.

• 

Coupling guard is firmly installed on the base

-

plate.

• 

Min./max. temperatures of the fluid

• 

Min./max. ambient temperature

• 

Suction- and pressure-side pipeline system is 

free of deposits and solids

• 

All slide valves on the suction and pressure side 

are open

If the slide valves on the suction and discharge 

sides are closed during operation, the fluid 

in the hydraulics housing is heated up by the 

pumping movement. This heating creates 

strong pressure in the hydraulics housing. The 

pressure can result in the hydraulics exploding! 

Before switching on the hydraulics, ensure that 

all the slide valves are open and open any closed 

slide valves if necessary.

• 

The hydraulics housing is completely filled with 

the fluid.

Caution! There must be no air pockets in the 

hydraulics. Venting is provided by a venting 

screw on the pressure port.

• 

Check to ensure all accessories are firmly and 

properly fitted

6.5.2.  Switching on/off

The standard motor is switched on and off using a 

separate operating point (on/off switch, switch-

gear) provided by the customer.

See also the information in the operating and 

maintenance manual for the motor!

Содержание Wilo-Rexa NORM

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Страница 4: ...Fig 4 8 2 4 7 5 3 1 6 Fig 5 1 Rexa NORM M15 77 2140 1400 370 790 860 370 36 29...

Страница 5: ...Fig 1 150 0 3 1060 2100 2 6 900 0 3 900 0 3 1010 0 3 Fig 5 2 Rexa NORM M15 84 Fig 5 3 RexaNorm RE 25 74E RE 25 93D 1640 1060 290 600 660 36 29 290...

Страница 6: ...Fig 5 4 Rexa NORM M25 61 M30 41 Fig 5 5 Rexa NORM M50 21 26 665 665 665 26 150 26 26 2300 1010 1060 765 765 765 26 198 26 26 26 1450 1500 2691...

Страница 7: ...Fig 7 Fig 6 A A A A 2 4 4 5 5 5 5 5 5 3 1 S1 S1 X X Y Y Z Z Fz Mz My Mx Fy Fx...

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Страница 11: ...delivery 17 3 9 Accessories 17 4 Transportation and storage 17 4 1 Delivery 17 4 2 Transportation 17 4 3 Storage 17 4 4 Return delivery 18 5 Installation 18 5 1 General 18 5 2 Installation types 18 5...

Страница 12: ...iod is stipulated in the General Terms and Conditions Any deviations must be contractually agreed 1 4 3 Spare parts add ons and modifications Only genuine spare parts from the manufacturer may be used...

Страница 13: ...ng instructions in a language which the personnel can under stand Make sure that personnel are suitably trained for the specified work Ensure that safety and information signs mounted on the device ar...

Страница 14: ...ibility that people can come into contact with the motor and the fluid the connection must be equipped with an additional residual current device RCD The hydraulics must always be earthed In a standar...

Страница 15: ...n various standards are used as a basis for operating assembling and dismantling the pump 2 12 CE marking The CE marking is attached to the rating plate for the pump 3 Product description The pump is...

Страница 16: ...ulics must not be operated in an explo sive atmosphere 3 4 Operation with frequency converters Operation on a frequency converter is possible NOTICE Also note all the information in the operating and...

Страница 17: ...oted on the freight documentation 4 2 Transportation Only use lifting gear which is legally designated as such and officially approved The lifting gear must have sufficient bearing capacity so that th...

Страница 18: ...In order to prevent damage to the device or seri ous injury during installation the following points must be observed Installation work assembly and installation of the pump may only be carried out by...

Страница 19: ...to the baseplate using shackles Carrying straps wire ropes and plastic ropes or chains may be used as lifting equipment Bare shaft version The lifting equipment must be attached using a loop Chains m...

Страница 20: ...ons for information on concrete quality edge dis tances and curing times Install the pump 1 Check suction and pressure side pipeline system for tight fit The pipeline system must be self supporting i...

Страница 21: ...structions from manufacturer 4 Fasten the lifting equipment to the attachment points 5 Loosen the motor fixation on the baseplate 6 Slowly raise the motor by 1 2 mm 0 04 0 08 in 7 Place alignment plat...

Страница 22: ...aling chamber monitoring Before the pencil electrode is connected it must be checked with an ohmmeter The following values must be complied with This value must approach infinity If the values are low...

Страница 23: ...E Also note all the information in the operating and maintenance manual for the motor Operation on a frequency converter is possible The following parameters must be observed The standard speed of the...

Страница 24: ...st measuring point M1 top side of bearing housing vertical vibration 2 Place the measuring point on the second meas uring point M2 laterally on the bearing housing horizontal vibration 3 The measured...

Страница 25: ...risk of fatal injury from electric shock when working on electrical devices With all maintenance or repair work the motor must be disconnected from the mains by a qualified electrician and secured aga...

Страница 26: ...de for sealing chamber monitoring if applicable Oil change in the sealing chamber Check the leakage chamber for leaks NOTICE If sealing chamber monitoring is installed the maintenance interval corresp...

Страница 27: ...ent temperature and the electrical connection for the pencil electrode has to be disconnected in the switchgear The monitoring device can then be checked with an ohmmeter The following values should b...

Страница 28: ...runs freely again 2 The sealing chamber monitoring optional has interrupted the electric circuit operator related See fault Mechanical seal leak sealing chamber monitoring reports a fault or shuts dow...

Страница 29: ...defective Replace the mechanical seal and contact the plant Further steps for troubleshooting If the points listed here do not rectify the fault contact the Wilo customer service They can help you as...

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Страница 32: ...Pioneering for You WILO SE Wilopark 1 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com Local contact at www wilo com contact...

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