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             Installation  and operating  instructions  WILO Mather and Platt 

MISO / PISO Pumps 

9  

 

 

 

Danger  from  electrical  current  must  be  eliminated.  Local 
directives or general directives [e.g. IEC, VDE etc.] and local 
power supply companies must be adhered to. 

 

Depending on the type, size and capacity (kW), the products 
produce a sound pressure up to 75 dB (A) to 110 dB (A). 

 

The  actual  sound  pressure,  however,  depends  on  several 
factors.  These  include,  for  example,  type  of  prime  mover,   
installation  type;      fastening  of  accessories  and  pipeline, 
operating site condition, background noise, etc. 

 

Once the product has been installed, we recommend that the 
operator makes additional measurements under all operating 
conditions. 

 

                       CAUTION! 

    In  accordance  with  the  laws  in  effect,  guidelines, 

standards and regulations, ear protection must   be worn if 
the sound pressure   is greater than 80dB (A).  The operator 
is responsible for ensuring that this is observed! 

 

   2.6  Safety  instructions  for  installation  and 

maintenance work 

    The  operator  must  ensure  that  all  installation  and 

maintenance work is carried out by authorized and qualified 
personnel,  who  are  sufficiently  informed  from  their  own 
detailed study of the operating instructions. 

    Work on the product/unit must only be carried out when at 

a standstill. It is mandatory that the procedure described in 
the  installation  and  operating  instructions  for  shutting 
down the product/unit be complied with. 

    Immediately  on  conclusion  of  the  work,  all  safety  and 

protective  devices  must  be  put  back  in  position  and/or 
recommissioned. 

 

 2

.7     Unauthorized modification and manufacture 
of spare parts 

    Unauthorized modification and manufacture of spare parts 

will  impair  the  safety  of  the  product/  personnel  and  will 
make void the manufacturer's declarations regarding safety. 

    Modifications  to  the  product  are  only  permissible  after 

consultation  with  the  manufacturer.  Original  spare  parts 
and  accessories  authorized  by  the  manufacturer  ensure 
safety. The use of other parts will absolve us of liability for 
consequential events. 

 

 2

.8   Improper use 

    The  operating  safety  of  the  supplied  product  only 

guaranteed for conventional use in accordance with Section 
4 of the operating instructions. The limits values must on no 
account  fall  under  or  exceed  those  specified  in  the 
catalogue/data sheet. 

 

 2

.9   Safety & control devices 

    Direct  controls  are  applicable  when  the  pump  is  supplied 

along with motor/panels. When motor/ panel is in end user’s 

scope of supply, it is advised to go for CE approved motors 
/panels.  

 

   

Environmental safety: 

    Disposal  of  any  unwanted/scrap  material  should  be 

disposed in appropriate way so as not to cause any harm to 
the  environment.  No  hazardous  material  is  used  in  WILO 
Mather and Platt MISO / PISO pumps. 

 

 

            

NOTE: 

To avoid ambiguity in the use of the word 

„replace” the words „replace” and „renew” are used in this 

manual in the following context: Replace - To put back, in 
its existing state, a part or component that has previously 
been  removed.  Renew  -  To  substitute  a  new  part  of 
component for a worn or damaged one. 

 

     3 Transport and interim storage 

Immediately check the pump and transport packaging for 
damage in transit upon receipt. Take the necessary steps 
within the periods defined by the transport company in the 
event of damage in transit. 
 

           DANGER! Risk of getting crushed! 

The installation or removal of the product must not be 
performed  by  one  person  alone.  Measures  should  be 
taken to bar persons from standing beneath a suspended 
load.  Furthermore,  it  is  also  prohibited  to  move 
suspended loads over exposed workplaces where people 
are present. The fastening devices should be adapted to 
the conditions at hand (weather, hooking system, load, 
etc.) Use suitable fastening devices to handle the weight 
of the product. 
 
           CAUTION! Risk of damage to the pump! 
Risk  of  damage  due  to  improper  handling  during 
transport and storage. 
The  pump  should  be  protected  against  humidity,  frost 
and  mechanical  damage  during  transport  and  interim 
storage. 
 

3.1    Handling 

(Refer figure 1, Pg. No.3)

 

 

             CAUTION!  Risk  of  damage  to  the  pump!  Risk  of 
falling!

 

Pumps should never be lifted with slings engaged below 
the  bearing  housing.  Eyebolts  on  pump  top  casing  are 
only for lifting top casing during maintenance. Do not lift 
complete pump with the eyebolts. Safe working load of 
wire  ropes  reduces  with  increase  in  included  angle. 
Never  put  down  or  pick  up  the  product  when  it  is  not 
secured. Tilting of the product should be avoided at all 
costs. 

Only suitable lifting gear and load carrying equipment with 
valid test certificates and adequate lifting capacity for the 
loads involved (such as belts/ wire ropes/slings) should be 
used  for  lifting  &  transporting  the  product.  If  chains  are 
used,  they  should  be  secured  against  slipping  along  with           
protective cover to prevent damage to the product, paint 
and/or injury to personnel. 

When lifting the pump in combination with the baseplate, 
the  lifting  tackle  should  be  attached  to  the  lifting  lugs 
provided on the base plate side member. To lift the pump 
the  lifting  slings  should  pass  beneath  the  pump  body  at 
suction and delivery flanges. (see lifting diagrams - see also 
general safety Information, chapter 2 Pg. No.8)  These must 
have  sufficient  load  bearing  capacity  to  ensure  that  the 
product can be transported safely.  

 

                                              
 
 
 

 
 

 
 

Содержание MISO 100-200

Страница 1: ...WMPPPL_IOM_MISO_PISO_RV 003_20201002 WILO Mather and Platt MISO PISO Back Pull Out Pumps en Installation and Operating Instructions...

Страница 2: ...e product at site The authorities that install and maintain the pump shall be responsible for hassle free installation operation or maintenance of the product This document is prepared with at most ca...

Страница 3: ...Pumps 3 Fig 1 Pump Handling Bare Pump and Pump with Motor Engine Page No 9 Point No 3 1 Fig 2 Engine Driven Pump Page No 11 Point No 6 1 2 Fig 3 Pump Foundation Page No 15 Point No 7 2 1 Equal Clearan...

Страница 4: ...LO Mather and Platt MISO PISO Pumps 4 Fig 4 Leveling of Base plate Page No 15 Point No 7 2 2 Fig 5 Coupling assembly Page No Point No 7 2 3 Fig 5 Coupling Alignment Page No 16 Point No 7 2 3 Fig 6 For...

Страница 5: ...structions WILO Mather and Platt MISO PISO Pumps 5 Fig 7 Suction line Good and Bad layout Page No 17 Point No 7 2 5 Suction line God Page No 17 Point No 7 2 5 Page No 17 Point No 7 2 5 Fig 8 Suction l...

Страница 6: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 6 Fig 11 Stuffing box packing Page No 18 Point No 7 2 7...

Страница 7: ...roductinformation 10 5 1 Data plate 10 5 2 Type key 11 5 3 General description 11 5 4 Scope of delivery 11 5 5 Accessories 11 6 Description andfunction 11 6 1 Description of the product 11 7 Installat...

Страница 8: ...e if this information is disregarded CAUTION There is a risk of damaging the pump installation Caution implies that damage to the product is likely if the information is disregarded NOTE Useful inform...

Страница 9: ...Disposal of any unwanted scrap material should be disposed in appropriate way so as not to cause any harm to the environment No hazardous material is used in WILO Mather and Platt MISO PISO pumps NOT...

Страница 10: ...ed at regular intervals This prevents the bearing from locking and the film of lubricant on the mechanical shaft seal is renewed For mechanical seal we recommend relative air humidity below 65 tempera...

Страница 11: ...ate 5 5 Accessories Companion Flange Foundation bolts Shims Pressure Gauges Relief Valves 6 Description and function 6 1 Description of the product MISO PISO pumps are horizontal single stage volute c...

Страница 12: ...y be fitted in the stuffing box situated at each end of the casing Gland Pack For correct operation of the pack gland as light leakage 40 60 drops per minute is essential If the leakage is reduced too...

Страница 13: ...of MISO pump consist of following parts For glandpack version pumps No Part description No Part description 1700 Impeller nut 2310 Gland 1501 Impeller 2070 Thrust collar 2111 Spacer sleeve 2600 Bearin...

Страница 14: ...coupling must comply with the standard EN349 The alignment of the pumps and the motor must be checked after the installation of the pump set on its foundation and when the piping is connected In addit...

Страница 15: ...olts For installations where a low level of noise is expected built the foundation in a pit lined with appropriate insulation material in order to avoid vibration transmission to the ground CAUTION Ri...

Страница 16: ...un freely and that the shaft is true to 0 1mm or better Check that no damage can be caused when the shaft of the driven unit is turned Coupling should be loosely coupled and the halves must be free to...

Страница 17: ...Unequal nominal widths of the suction branch and suction line must be compensated by eccentric transition pieces refer figure 8 Pg No 5 It is recommended that a strainer is installed in front of the...

Страница 18: ...ion manual at the time of installation and connection Motors or electrical control panels are operated with alternating or industrial high voltage current The electrical connection is established via...

Страница 19: ...e closed after priming and before the pumping set is started 8 2 2 Pumps operating on negative suction head There are two methods of priming pumps that draw their liquid from an elevation lower than t...

Страница 20: ...with a special leak off device it should not be run for a long period against a closed delivery valve Check that the driving unit is not being overloaded during valve opening Overloading may occur if...

Страница 21: ...per cooling and lubrication if applicable For mechanical seal check that there is no visible leakage For any abnormality observed from the visual manual inspection and through maintenance inspection l...

Страница 22: ...equire renewal can be made NOTE The figures given in the table Technical Data Pg No 12 above are only valid if the wear rings and the impeller are made with in the same materials of low galling tenden...

Страница 23: ...1185 on bench Insert the packing 2410 logging ring 2300 set into the stuffing box Fit the gland 2310 into stuffing box Hold the gland with nuts finger tight Fasten the back cover assembly to frame ada...

Страница 24: ...nt and back side of the impeller Assemble the pin and bush coupling 4630 onto the shaft 1800 Fit all studs and nuts of the coupling frame adaptor and motor stool Assemble the suitable motor over the m...

Страница 25: ...se of damages exchange mechanical seal 11 Pump or pipe work not completely filled Vent and fill the pump as well as the suction line or in flow line 12 Pump is running against closed valve Open the sh...

Страница 26: ...ISO Grade 46 oil Manufacturer Bush Type Bearings Grease Lubricated Bearings Indian Oil Corporation Servo System 46 Servogem 2 3 Hindustan Petroleum Enclo 46 Lithion 2 3 Bharat Petroleum Hydral 46 Mult...

Страница 27: ...Neck ring 14 2600 Bearing 3 1185 Back cover 15 2752 Bearing end cover NDE 4 1192 Support foot 16 2753 Bearing end cover DE 5 1501 Impeller 17 2760 Bearing housing 6 1700 Impeller nut 18 2902 Internal...

Страница 28: ...2 1181 Neck ring 15 2752 Bearing end cover NDE 3 1185 Back cover 16 2753 Bearing end cover DE 4 1192 Support foot 17 2760 Bearing housing 5 1501 Impeller 18 2902 Internal circlip 6 1700 Impeller nut...

Страница 29: ...End cover DE 4 1192 Support foot 18 2760 Bearing Housing 5 1501 Impeller 19 2902 Internal Circlip 6 1700 Impeller nut 20 2902 1 External Circlip 7 1800 Shaft 21 3200 Key Impeller 8 1950 Oil Thrower 22...

Страница 30: ...d cover DE 3 1185 Back cover 16 2760 Bearing housing 4 1192 Support foot 17 2902 Internal circlip 5 1501 Impeller 18 2902 External circlip 6 1700 Impeller nut 19 3200 Key impeller 7 1800 Shaft 20 3250...

Страница 31: ...2 Support Foot 19 2902 1 External Circlip 5 1501 Impeller 20 3200 Key Impeller 6 1700 Impeller Nut 21 3250 Key Coupling 7 1800 Shaft 22 4031 Lip Seal 8 1950 Oil Thrower 23 4250 O ring for Sleeve 9 207...

Страница 32: ...Adaptor 19 2760 Bearing Housing 5 1500 Impeller 20 3011 Lock Nut 6 1650 Impeller Nose Cap 21 3020 Lock Washer 7 1800 Pump Shaft 22 3200 Key for Impeller 8 1822 Adjusting Ring 23 3250 Key for Coupling...

Страница 33: ...ushing sealing liquid for stuffing box 9 Availability of sufficient cooling liquid for bearings as specified 10 Free rotation of pump and drive shafts 11 Lubrication of bearings 12 Checking of insulat...

Страница 34: ...fied 12 Free rotation of pump and drive shafts 13 Batteries are fully charged 14 Battery cables and lead are available 15 Exhaust silencer and all required exhaust piping is completed 16 Fuel tank is...

Страница 35: ...Voltage Current Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Motor Operating...

Страница 36: ...System Details of System Piping Details Application Suction Pipe Size Liquid Delivery Pipe Size pH Value Valves Suction Flooded Lift Expansion Joints Pump Operating Parameters Engine Operating Parame...

Страница 37: ...lation and operating instructions WILO Mather and Platt MISO PISO Pumps 37 Pump set Levelling Record Required accuracy of pump set levelling is 0 05 mm Result Customer Representative WILO M P Represen...

Страница 38: ...Pump and Motor Engine Turbine Alignment Record A Before Connecting Suction and Delivery Piping Gap Between Coupling Halves mm Actual Gap mm B After Connecting Suction and Delivery Piping Gap Between...

Страница 39: ...latt MISO PISO Pumps 39 Pump set Noise Level Record Noise level measurement at Pump House Floor Noise Level in dBA A B C D Background Noise dBA Instrument Details Distance 1 Mtr from the Pump Make Mod...

Страница 40: ...tails Date Pump Sr No Motor Sr No Pump Type Make Project Vibration Measurement Pk to Pk Sr No Position V H A Displacement Velocity mm sec Displacement Velocity mm sec Displacement Velocity mm sec 1 Pu...

Страница 41: ...g Temperature Measurement Pump Set Details Date Pump Sr No Motor Sr No Pump Type Make Project Bearing Temperature Sr No Position Temperature Ambient Temperature Remarks 1 Pump DE 2 Pump NDE 3 Motor DE...

Страница 42: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 42 NOTES...

Страница 43: ...Installation and operating instructions WILO Mather and Platt MISO PISO Pumps 43 NOTES...

Страница 44: ...________________________________________________________________________________________________ WILO Mather and Platt Pumps Pvt Ltd Mumbai Pune Road Chinchwad Pune 411 019 Maharashtra India Tel 91 20...

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